Substrate processing apparatus and substrate processing method

专利摘要:
PURPOSE: A substrate processing apparatus is provided to make simple and easy works from the substrate processing to the inspection and to shorten the time by connecting an inspecting station to a processing station. CONSTITUTION: A cassette station(S1), a process station(S3) having an applying station and a developing unit(41), and an inspecting station having a film thickness inspector(31A) and a defect inspector(32A) are arranged approximately right angles to a cassette(22) array in the cassette station(S1), with the inspecting station(S2) being disposed between the cassette and the process stations(S1,S3). In such a constitution the inspecting station is connected to the process station and wafers(W) are transferred automatically between these stations(S2,S3) and this enables facilitating simple and easy works from the substrate processing to the inspection and shorten the time.
公开号:KR20020006469A
申请号:KR1020010041509
申请日:2001-07-11
公开日:2002-01-19
发明作者:사토노리카쯔；오가타구니에；기무라요시오；도미타히로시；나카시마세이지；가미야히데히코
申请人:히가시 데쓰로；동경 엘렉트론 주식회사；
IPC主号:

专利说明:

Substrate Processing Apparatus and Substrate Processing Method {SUBSTRATE PROCESSING APPARATUS AND SUBSTRATE PROCESSING METHOD}
[52] TECHNICAL FIELD This invention relates to the substrate processing apparatus and substrate processing method which apply | coat a resist liquid, a development process, etc. to a board | substrate, such as a glass substrate for semiconductor wafers or a liquid crystal monitor, for example.
[53] In the manufacturing process of a semiconductor device, the photolithography technique which produces a desired resist pattern on a board | substrate by apply | coating a resist liquid to a board | substrate, such as a semiconductor wafer, exposing the resist film using a photomask, and developing it is used.
[54] This photolithography is performed by the pattern forming system which connects an exposure apparatus to an application | coating and developing apparatus. The coating and developing apparatus is a case where a semiconductor wafer (hereinafter referred to as a wafer) is processed, for example, a carrier stage for carrying in and out of a wafer carrier, a carrier arm for taking out a wafer from a carrier mounted on the carrier stage, and a processing block. And an interface station connected to the exposure apparatus. The wafer carried into the processing station via the transfer arm is formed with a resist film, exposed by the exposure apparatus, then returned to the processing station, developed, and returned to the carrier through the transfer arm.
[55] When the processed wafer is stored in the carrier, the carrier is carried out from the carrier stage 11 by an operator or an automatic transfer robot, and then transferred to an inspection unit installed in an area separate from the coating and developing apparatus. The inspection unit inspects the line width of the resist pattern formed on the wafer, the state where the resist pattern and the base pattern overlap, the coating unevenness of the resist, the development defect, and the like. Then, the wafer judged as passed is sent to the next step, but the wafer judged as failed is sent to the cleaning unit to dissolve and remove the resist and return to the state before the application and development are performed. The wafer is then sent back to the pattern forming system to perform the same processing again.
[56] However, since the wafer processed by the pattern forming system is sent to an external inspection unit, the pattern is inspected, and then conveyed to the next step, it is one cause of the decrease in productivity. In addition, when the inspection of the wafer processed by another pattern forming system is performed in the inspection unit, it is necessary to wait, so that the productivity of the coating and developing apparatus affects the overall processing. In addition, since the operator of this system needs to go to a distant place in order to know the result of the pattern inspection, this is inconvenient for reviewing the recipe of the process based on the inspection result, for example.
[57] An object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of inspecting a substrate while suppressing a decrease in productivity such as coating and developing apparatus.
[58] Another object of the present invention is to provide a substrate processing apparatus and a substrate processing method that can simplify sample inspection of a substrate.
[1] 1 is a schematic view showing a coating and developing apparatus according to an embodiment of the present invention;
[2] 2 is a schematic plan view showing the coating and developing apparatus;
[3] 3 is a perspective view showing an inspection station of the coating and developing apparatus;
[4] 4 is a cross-sectional view showing an example of an inspection unit;
[5] 5 is a sectional view showing the inspection station;
[6] 6 is a side view showing an example of a first inspection unit, a shelf unit, and a processing unit;
[7] 7 is a sectional view showing an application unit;
[8] 8 is a perspective view showing a substrate conveying unit;
[9] 9 is a schematic plan view showing a coating and developing apparatus according to another embodiment of the present invention;
[10] 10 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention;
[11] 11 is a schematic plan view showing a coating and developing apparatus according to another embodiment of the present invention;
[12] 12 is a schematic plan view showing a coating and developing apparatus according to another embodiment of the present invention;
[13] 13 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention;
[14] 14 is a schematic plan view showing an overall configuration of another embodiment of the present invention;
[15] 15 is a schematic perspective view showing the embodiment of FIG. 14;
[16] 16 is a schematic longitudinal side view showing a portion of the embodiment of FIG. 14;
[17] 17 is a perspective view showing an example of an intermediate mounting portion used in the above-described embodiment;
[18] 18 is a perspective view showing an example of an intermediate mounting part used in the above-described embodiment;
[19] Fig. 19 is a block diagram showing a control device of the above embodiment;
[20] 20 is a schematic plan view showing the overall configuration of still another embodiment of the present invention;
[21] 21 is a schematic perspective view showing an embodiment of FIG. 20;
[22] Fig. 22 is a schematic plan view showing the overall configuration of still another embodiment of the present invention;
[23] Fig. 23 is a perspective view showing an example in which a carrier carried from the outside can be placed on an intermediate placing portion;
[24] 24 is a schematic plan view showing the overall configuration of still another embodiment of the present invention;
[25] 25 is a schematic perspective view showing an embodiment of FIG. 24;
[26] Fig. 26 is a schematic plan view showing the overall configuration of an embodiment other than the above of the present invention;
[27] Fig. 27 is a side view showing the construction of a carrier arm according to the present invention;
[28] 28 is a schematic plan view showing a coating and developing apparatus according to another embodiment of the present invention;
[29] 29 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention;
[30] 30 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention;
[31] Fig. 31 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention.
[32] 32 is a schematic plan view showing a coating and developing apparatus according to still another embodiment of the present invention;
[33] 33 is a plan view of a cassette station according to another embodiment of the present application and developing apparatus of the present invention;
[34] 34 is a front view of the cassette station shown in FIG. 33;
[35] FIG. 35 is an explanatory diagram of a mechanism used for pressure control in the embodiment shown in FIGS. 33 and 34;
[36] 36 is an overview view showing a coating and developing apparatus according to still another embodiment of the present invention;
[37] 37 is a schematic plan view of the coating and developing apparatus shown in FIG. 36;
[38] FIG. 38 is a perspective view showing an inspection unit of the coating and developing apparatus shown in FIG. 36;
[39] 39 is a sectional view of the inspection unit shown in FIG. 36;
[40] 40 is a perspective view showing an example of a shelf unit and a processing unit shown in FIG. 36;
[41] 41A-41D are process drawings for explaining the method of the present invention carried out in the above application and developing apparatus;
[42] 42A to 42D are process drawings for explaining the method of the present invention carried out in the coating and developing apparatus.
[43] <Description of the reference numerals for the main parts of the drawings>
[44] W: Semiconductor Wafer S1: Cassette Station
[45] S2: Inspection Station S3: Processing Station
[46] S4: Interface station S5: Exposure device
[47] S6: first processing station S7: second processing station
[48] C: Chemical Unit E: Electric Unit
[49] 31: film thickness inspection device 32: defect inspection device
[50] 33: conveying unit 41: developing unit
[51] 42: coating unit MA1, MA2: substrate transport means
[59] In order to achieve the above object, the substrate processing apparatus according to the main aspect of the present invention includes a mounting portion for placing a substrate cassette for storing a plurality of substrates, and a conveyance portion for transporting the substrate to the substrate cassette placed on the placement portion. A processing station including a cassette station, a substrate processing unit for applying a processing liquid to a substrate conveyed from the cassette station, and an inspection unit connected to the processing station and inspecting a processing state of the substrate processing unit with respect to the substrate. And a substrate transfer unit for transferring a substrate between the processing station and the inspection station.
[60] In such a configuration, since the inspection station and the processing station are provided adjacent to each other, and the substrate is automatically transferred between the processing station and the inspection station, the operator does not need to carry out the conveying work, so the conveyance time of the substrate is short. As a result, all operations from substrate processing to inspection can be simplified, and the processing state can be inspected in real time, so that high-precision inspection can be performed, thereby reducing all the time from processing to inspection.
[61] A substrate processing apparatus according to another aspect of the present invention is a carrier carrying in / out portion in which a carrier containing a plurality of substrates is carried in and out of an apparatus connected to an exposure apparatus while applying a resist to a substrate and developing a substrate after exposure. And a carrier station including a transport unit for transporting a substrate to a carrier mounted on the carrier carrying-in / out unit, an application unit provided adjacent to the carrier station to apply a resist to the substrate, and a developing unit for developing the substrate after exposure. And a processing station including a main conveying unit for conveying the substrate between the coating unit and the developing unit and conveying the substrate between the conveying unit and an inspection station provided adjacent to the carrier station to inspect the substrate. And an external carrier placing part for carrying in the carrier which accommodated the substrate processed externally, and And a mode selector for selecting a mode between a normal mode of inspecting the substrate processed by the processing station in the inspection section and a single use mode of the inspector inspecting the externally processed substrate in the inspection section.
[62] The outer carrier placing unit is installed, for example, in a carrier station, and a portion of the carrier carrying in / out portion is allocated. As a more specific configuration example of the present invention, an inspection station has an auxiliary conveyance portion for conveying a substrate between the inspection portion, and either in the carrier station or in the inspection station or at any position across the carrier station and the inspection station. It further comprises an intermediate mounting part arranged to mount the substrate once, and conveying the substrate developed in the processing station and the substrate in the carrier placed in the external carrier mounting part through the intermediate mounting part to the auxiliary carrier part by the carrier part of the carrier station. The structure to mention is mentioned.
[63] According to the present invention, since the inspection can be performed in the coating apparatus and the developing apparatus, the productivity can be improved, and the maintenance of the processing station for coating and developing, or the case where the coating and developing processes are stopped. In addition, since the inspection unit can be used alone, inspection can be performed on the substrate brought in from the outside.
[64] An apparatus according to another aspect of the present invention has a configuration substantially the same as that of the above-described invention, but in the case of conveying a substrate between the carrier mounted on the external carrier placing unit and the inspection station (first unit A 2nd conveyance part is provided separately from the conveyance part), and this 2nd conveyance part is used.
[65] Moreover, although the apparatus which concerns on the other viewpoint of this invention is substantially the same structure as the invention mentioned above, the external carrier mounting part and the auxiliary conveyance part are provided in an inspection station.
[66] A substrate processing apparatus according to another aspect of the present invention includes a cassette station including a mounting unit for placing a substrate cassette for storing a plurality of substrates, a transfer unit for transporting the substrate to the substrate cassette mounted on the mounting unit, and the cassette. A substrate processing unit which is provided adjacent to the station and applies the processing liquid to the substrate, and transfers the substrate according to the order of the arrangement of the substrate cassette with respect to the substrate processing unit, and the sequence of the arrangement of the substrate cassette between the transfer unit and the transfer unit A processing station including a substrate main transport portion for conveying a substrate, an inspection portion for inspecting a processing state of the substrate processing portion with respect to the substrate, and an inspection substrate processed by the substrate processing portion and to be inspected by the inspection portion. Inspection substrate placement unit for the processing and processing in the substrate processing unit than the inspection substrate It is provided with the board | substrate mounting part for mounting the board | substrate which is arrange | positioned in the board | substrate cassette in the said arrangement order, and the said board | substrate conveyance part which conveys the board | substrate processed by the board | substrate process part to the said test | inspection board | substrate mounting part, and the said board | substrate mounting part. .
[67] In such a structure, since the test | inspection part is provided in the board | substrate processing apparatus, since a board | substrate is not conveyed and a conveyance time is also short compared with the case where an test | inspection part is provided externally, productivity can be improved.
[68] In the above-described apparatus, for example, the substrates of the substrate cassette for storing the plurality of substrates are conveyed to the substrate processing unit for applying the processing liquid to the substrates in the order arranged on the substrate cassettes, and the processing is performed in the order conveyed to the substrates. And the step of carrying out the substrate processed by the substrate processing unit from the substrate processing unit, and the n (n is an integer of 1 or more) substrate of the substrate cassette among the substrates carried out from the substrate processing unit, to the inspection unit. The process of inspecting the processing state of the substrate processing unit, and when the processing time of the inspection unit is longer than the interval between the substrates being removed from the substrate processing unit, the substrate processing in the substrate processing unit is finished until the inspection of the inspection substrate is finished in the inspection unit and the substrate The substrate which is carried out from the processing unit and is arranged in the substrate cassette after the inspection substrate is rearranged. The process of conveying in order to a board | substrate mounting part sequentially, mounting in this order, the process of carrying out the test | inspection board | substrate which the test | inspection completed by the said test part from the test | inspection part, and carrying out the said board | substrate for inspection from the test | inspection part, A substrate processing method is carried out, including the step of carrying out the substrate placed in the portion from the substrate placing portion in the order arranged in the substrate cassette.
[69] In the present invention, in the case of performing a sample inspection on a substrate processed by a substrate processing unit, the inspection substrate is inspected even when the processing time of the inspection unit is longer than the transfer interval of the substrate to the substrate processing unit. The substrate can be returned to the cassette in accordance with the arrangement order of the substrate cassette without preparing a cumbersome sample inspection transfer program by waiting the substrate not placed on the substrate placing unit.
[70] EMBODIMENT OF THE INVENTION Hereinafter, the Example of this invention is described.
[71] Fig. 1 is an overview view showing the inside of this embodiment, Fig. 2 is a schematic plan view, in which S1 is a cassette station, S2 is an inspection station for performing a predetermined inspection on the wafer W, and S3 is a wafer. (W), a processing station for processing a substrate such as a resist coating process and a developing process, S4 is an interface station, and S5 is an exposure apparatus.
[72] The cassette station S1 comprises a cassette stage that forms a mounting portion on which a wafer cassette (hereinafter referred to as a "cassette") 22, which forms four substrate cassettes for storing a plurality of substrates, for example, 25 wafers W ( 21 and a transfer arm 23 which forms a transfer section for transferring the wafer W between the cassette 22 on the cassette stage 21 and the transfer section 33 of the inspection station S2 described later. Doing. The conveyance arm 23 is able to move up and down, move in the X and Y directions, and be configured to rotate around the vertical axis.
[73] The inspection station S2 is provided in connection with the cassette station S1 in a direction substantially perpendicular to the arrangement direction of the cassettes of the cassette station S1. And this station S2 processes several board | substrates, as shown to FIG. 2, FIG. 3 (perspective view of inspection station S2), and FIG. 4 (sectional drawing of inspection station S2 seen from the processing station S3 side). An inspection apparatus that forms an inspection unit for inspecting a state, for example, two film thickness inspection apparatuses 31 (31A, 31B), two defect inspection apparatuses 32 (32A, 32B), and one conveyance unit ( 33), the chemical unit C which forms one accommodating part, the electrical unit E which comprises one accommodating part, and one board | substrate conveyance part MA1 are provided, for example, after a resist coating process, and image development is carried out. The wafer W after the treatment is configured to inspect a predetermined substrate processing state such as the film thickness of the resist film, the line width of the resist film, the presence or absence of a wound of the resist film, the coating unevenness of the resist liquid, and the development defect after the development treatment.
[74] An example of the layout of the inspection station S2 will be described. In the inside of the carrier arm 23, for example, when looking inward from the cassette station S1, for example, a plurality of inspection apparatuses are shown here. The 1st inspection unit U1 provided with two film thickness inspection apparatuses 31A and 31B is provided. This inspection unit U1 is equipped with the conveyance part 33 between two film thickness inspection apparatuses 31A and 31B, for example, and the chemical unit C is assigned to the lower side of this inspection unit U1, have.
[75] The film thickness inspecting apparatus 31 inspects the film thickness of a resist film which is optically coated on a base film on a substrate, for example, an oxide film or polysilicon, by an optical interference method, as described later. Device. Moreover, the conveyance part 33 is equipped with the conveyance base for conveying the wafer W between the conveyance arm 23 of the cassette station S1, and the board | substrate conveyance part MA1, For example, it raises and lowers by a lifting mechanism. It is comprised so that the wafer W may be conveyed to this conveyance stand by the cooperative action of the lifting pin (not shown in figure), the conveyance arm 23, and the board | substrate conveyance part MA1 comprised so that it may be carried out.
[76] The chemical unit C is a member for use in a coating unit or the like described later, for example, a chemical liquid supply device is housed therein, such as a storage tank such as a solvent or a resist liquid or an open / close valve of a storage tank. The valve, the filter, the drive unit of the valve, the drive unit of the discharge nozzle, and the like are housed.
[77] Moreover, when looking inside from the cassette station S1, for example, on the left side, a second inspection unit U2 equipped with a plurality of inspection apparatuses, here two defect inspection apparatuses 32A and 32B, is provided. The electric unit E is assigned to the lower side of this inspection unit U2.
[78] In the defect inspection apparatus 32, for example, as described later, a wound of the surface of the resist film or a state where the resist pattern of the upper layer portion overlaps with the resist pattern of the lower layer layer by imaging with a CCD camera, and at the time of application of the resist liquid It is a device for inspecting the presence or absence of foreign matters mixed, uneven coating of the resist liquid, and developing defects after development. Moreover, the electric unit E is a member used for the said film thickness inspection apparatus 31, the defect inspection apparatus 32, the said board | substrate conveyance part MA1, the coating unit, or the developing unit mentioned later, for example, these drive apparatuses. Facilities related to electricity, such as a power supply unit, a controller for controlling power thereof, and a switchboard for distributing power to these, are housed.
[79] Here, an example of the film thickness inspection apparatus 31 will be described with reference to FIG. 4. For example, a casing 100 having a conveyance port for a wafer W, and a wafer W provided in the casing 100 may be provided. ) And a CCD camera capable of moving in the X, Y, and Z directions by imaging the surface of the wafer (W) on the rotary base 110 and configured to adjust its direction horizontally. It is comprised so that the test | inspection may be carried out by including 120 and the illumination part 130, and interpreting the image of the wafer W image | photographed with this CCD camera 120 by PC etc. which are data processing parts which are not shown in figure. In addition, the CCD camera 120 may be fixed, and a structure in which the mounting table 110 side of the wafer W may move in the X, Y, and Z directions may be used.
[80] In addition, the above-mentioned film thickness inspection apparatus 31 is, for example, a film thickness probe having a light emitting portion and a light receiving portion indicated by dotted lines in the figure on the side of the CCD camera 120. A film thickness is detected by providing a 140, irradiating light on the wafer to obtain a reflectance, and analyzing the result in a computer.
[81] Between these first and second inspection units U1 and U2, the wafer W is placed between the respective portions of these inspection units U1 and U2 and the transfer section 46 of the processing station S3 described later. For conveyance, the board | substrate conveyance part MA1 comprised, for example, can be raised and lowered, can move back, front, left, and right, and can rotate around a vertical axis | shaft. 1, the board | substrate conveyance part MA1 is abbreviate | omitted for convenience.
[82] In this example, an example in which the inspection station S2 is provided with the chemical unit C and the electric unit E is described. However, it is not necessary to necessarily have both the chemical unit C and the electric unit E. Only one of these may be provided as needed, and only the inspection part like the film thickness inspection apparatus 31 and the defect inspection apparatus 32 may be arrange | positioned at the inspection station S2. In addition, the number of test | inspection parts arrange | positioned at test | inspection station S2 is not limited to the above-mentioned example, One may be sufficient, and several test | inspection part may be provided in three or four steps. In addition, only the film thickness inspection apparatus 31 or the defect inspection apparatus 32 may be provided about the kind of test | inspection part, and may be provided in combination with another test apparatus.
[83] In addition, this inspection station S2 is comprised independently. That is, for example, as shown in Figs. 3 and 4, this station S2 is separated from another space by the wall portion 34, and is adjacent to the cassette station S1 and the processing station S3. In the wall part 34, the conveyance opening 35 for the conveyance arm 23 conveying the wafer W to the conveyance part 33 is formed in the position corresponding to the conveyance part 33 of the inspection station S2, respectively. The substrate conveyance part MA1 is a conveyance part in the position corresponding to the conveyance part 46 of the processing station S3 in the said wall part 34 adjacent to the cassette station S1 and the processing station S3. Each conveyance port (not shown) for conveying the wafer W is formed in 46, respectively.
[84] In this way, the inspection station S2 separated by the wall 34 is provided so that the filter unit F covers the upper side, for example, as shown in FIG. 5, and the chemical unit C or the electrical unit ( E) The atmosphere recovered from the lower side, such as E, is exhausted to the exhaust device of the factory, while a part thereof flows into the filter device 36 which forms the adjustment unit, and is cleaned by the filter device 36 to clean a predetermined temperature and a predetermined temperature. The air adjusted to humidity is blown off as a downflow in each part through the said filter unit F. As shown in FIG. The filter unit F includes, for example, a filter for cleaning air, a suction fan, and the like, and the filter device includes an impurity removal unit for removing impurities, a heating device and a humidification device, a delivery unit for sending air, and the like. Equipped with. It is also conceivable to supply the air of the clean room to the cassette station S1 by supplying the air adjusted to a predetermined temperature and humidity to the inspection section, respectively, without configuring the above air circulation section.
[85] In addition, this inspection station S2 is shown by the dashed-dotted line in FIG. 2 in which the 1st and 2nd inspection units U1 and U2 and the board | substrate conveyance part MA1 divide the X direction of the inspection station S2 nearly two times. It is arranged symmetrically with respect to the X direction in the figure with the line L interposed therebetween. In other words, even when the inspection station S2 is rotated halfway and the second inspection unit U2 is positioned on the right side when viewed from the cassette station S1 side, the transfer arm 23 of the cassette station S1 is carried by the conveyance port. The conveyance part 33 is accessible through 35, and the board | substrate conveyance part MA1 of the inspection station S1 is the shelf unit R1 of the processing station S3 via the conveyance port which is not shown in figure. Access to
[86] The processing station S3 is connected to the inspection station S2 in a direction substantially orthogonal to the arrangement direction of the cassette of the cassette station S1. And for example, the developing unit 41 (41A, 41B) which comprises two substrate processing parts, the coating unit 42 (42A, 42B) which comprises two substrate processing parts, and three shelf units R (R1) And R2 and R3 and one substrate conveyance unit MA2, and convey the wafer W between the inspection station S2 and the interface station S4 and at the same time in the station S3. It is comprised so that the process of apply | coating a resist liquid to the wafer W, the process of developing the wafer W, and the process of heating and cooling the wafer W to predetermined temperature before and after these processes are performed.
[87] An example of the layout of the processing station S3 will be described. For example, when looking inward from the cassette station S1, the processing unit U3 equipped with the developing unit 41, the application unit 42, or the like is located on the right side. It is installed in two stages. In the following description, the cassette station S1 side will be referred to as the front side and the exposure apparatus S5 side as the inside.
[88] In addition, when viewed from the cassette station S1 side, the left side of these processing units U3 is for conveying the wafer W between the coating unit 42, the developing unit 41, and the shelf unit R, For example, the board | substrate conveyance part MA2 is provided so that it can go up and down, it can move back and forth, right and left, and can rotate around a vertical axis. And when viewed from the cassette station S1 side, the shelf unit R1, the shelf unit R2, and the shelf unit R3 are arrange | positioned at the front side of this board | substrate conveyance part MA2, respectively. 1, the shelf unit R3 and the board | substrate conveyance part MA2 are abbreviate | omitted for convenience.
[89] As a result, predetermined spaces are secured in portions of the station S3 adjacent to the first and second inspection units U1 and U2 of the inspection station S2, respectively, and the processing unit U3 is interposed therebetween. ) And the shelf unit R3 are respectively disposed.
[90] The shelf unit R is a heating unit 43 for heating the wafer W and a cooling unit 44 for cooling the wafer W, as shown in FIG. 6 using the shelf unit R1 as an example. And the hydrophobization unit 45 for hydrophobizing the surface of the wafer, and in the shelf unit R1, the wafer is between the substrate transfer unit MA1 of the inspection station S2 and the substrate transfer unit MA2 of the station S3. (W) is conveyed, and the shelf unit R2 conveys the wafer W between the substrate conveyance part MA2 of this station S3 and the conveyance arm A of the interface station S4 mentioned later. The conveyance part 46 provided with the conveyance table for this, and the alignment part 47 for aligning the wafer W in the shelf unit R1 are vertically arranged.
[91] In addition, the developing unit 41 will be described based on FIG. 7. For example, 51 is a cup, and a rotatable spin chuck 52 having a vacuum suction function is provided in the cup 51. The spin chuck 52 is configured to move up and down by the lifting mechanism 53, and is located between the wafer 61 and the arm 61, which will be described later, of the substrate carrier MA1 when located above the cup 51. As shown in FIG. (W) is conveyed.
[92] As for the conveyance of the wafer W, the spin chuck 52 relatively rises from the lower side thereof to hold the wafer W on the arm 61 on the upper side of the cup 51, and to reverse the operation. Is conveyed to the arm 61 by the spin chuck 52 side. 54 denotes a discharge nozzle of the treatment liquid, 55 denotes a treatment liquid supply pipe, and 56 a support arm for horizontally moving the nozzle.
[93] The discharge nozzle 54 is configured to have, for example, a plurality of supply holes arranged in the radial direction of the wafer W, from the discharge nozzle 54 on the surface of the wafer W on the spin chuck 52. The developer is discharged and the spin chuck 52 is rotated halfway to apply the developer onto the wafer W to form a liquid film of the developer.
[94] In addition, the coating unit 42 has a configuration substantially the same as that of the developing unit 41, but the coating unit C is configured such that the discharge nozzle 54 supplies the processing liquid near the center of the wafer W, for example, The resist liquid, which is the processing liquid, is dropped from the discharge nozzle 54 onto the surface of the wafer W on the spin chuck 52, the spin chuck 52 is rotated, and the resist liquid is applied onto the wafer W to spread. .
[95] The board | substrate conveyance part MA (MA1, MA2), for example, as shown in FIG. 8, has three arms 61 for supporting the wafer W, and this arm 61 advances and retreats. And a pair of guide rails 63 and 64 for supporting the base stand 62 to move up and down. These guide rails 63 and 64 are provided. It rotates by the rotation drive part 65, it can move forward and backward, it is comprised so that it can rotate around a vertical axis.
[96] An interface station S4 is connected to the neighborhood of the processing station S3, and an exposure apparatus S5 for exposing the wafer W on which a resist film is formed is connected to the inside of the interface station S4. The interface station S4 is provided with a transfer arm A for conveying the wafer W between the processing station S3 and the exposure apparatus S5, and the transfer arm A is formed of the processing station S3. In order to convey the wafer W between the conveyance section 46 of the shelf unit R2 and the exposure apparatus S5, for example, it can be lifted, moved back and forth, and moved around the vertical axis. Consists of.
[97] Here, the inspection station S2 is the width in the arrangement direction of the cassette station S1 or the processing station S3 described above (the Y-direction in Fig. 2, that is, the length in the arrangement direction of the cassette 22 of the cassette station S1). The cassette station S1, the inspection station S2, the processing station S3, and the interface station S4 are configured to be connected to and separated from each other. That is, the inspection station S2 is taken as an example and is separated from each other by the wall portion as shown in Fig. 3, and is joined by, for example, a connecting member such as a joint, a screw, a magnet or the like. As a result, the inspection station S2 may be arranged between the cassette station S1 and the processing station S3 as in the above-described example, and may be disposed between the processing station S3 and the interface station S4. It is possible. In addition, the inspection station S2 is easy to maintain and maintain the substrate transfer part MA1. For example, a caster roller is attached to the lower portion of the inspection station S2, and is pulled out and moved in the front-rear direction (Y direction in the drawing). It is configured to be.
[98] Next, the operation of the above-described embodiment will be described. First, a cassette 22 for storing 25 wafers W, for example, is loaded into the cassette stage 21 by an automatic transfer robot (or operator), and the wafers 22 are transferred from the cassette 22 by the transfer arm 23. W is taken out and put in the conveyance part 33 of test | inspection station S2 via the conveyance port 35 of the wall part 34. As shown in FIG.
[99] Subsequently, this wafer W is conveyed to the film thickness inspection apparatus 31 of the inspection station S2 by the board | substrate conveyance part MA1, and the film thickness of bare silicon | silicone is measured here. Subsequently, this wafer W is placed in the conveyance part 46 of the shelf unit R1 of the processing station S3 by the substrate conveyance part MA1 of the inspection station S2, and then of the processing station S3. After the substrate conveying unit MA2 is conveyed from the hydrophobicizing unit 45 of the shelf unit R to the cooling unit 44 of the shelf unit R to the path of the coating unit 42, the surface of the wafer is hydrophobized. It cools to the temperature of and temperature adjustment is performed, and the resist liquid is apply | coated at the predetermined temperature in the application | coating unit 42. FIG.
[100] In this way, the wafer W to which the resist liquid was applied is conveyed to the board | substrate conveyance part MA1 of the test | inspection station S2 via the conveyance part 46 of the shelf unit R1, and in the film thickness inspection apparatus 31, The film thickness of the resist film is measured. The wafer W after the measurement is conveyed to the processing station S3, and is exposed by the substrate conveying unit MA2 through the conveying unit 46 of the shelf unit R2 and the conveying arm A of the interface station S4. It is conveyed to apparatus S5 and exposure is performed.
[101] The wafer W after the exposure is transferred to the processing station S3 through the conveying arm 46 of the exposure unit S5-> the transfer arm A of the interface station S4-> the shelf unit R2 of the processing station S3. It is conveyed, and it conveys here by the board | substrate conveyance part MA2 to the path | route of the heating part 43 of the shelf unit R → the cooling part 44 of the shelf unit R → the developing unit 41, and predetermined | prescribed temperature adjustment is carried out. The formed wafer W is developed at a predetermined temperature in the developing unit 41, for example, 23 ° C., which is a coating temperature of the developer.
[102] Then, the wafer W is conveyed by the heating part 43 of the shelf unit R-the cooling part 44 of the shelf unit R-the shelf unit R1 by the board | substrate conveyance part MA2 of the processing station S3. It is conveyed by the path | route of the part 46, and the wafer W of this conveyance part 46 is received by the board | substrate conveyance part MA1 of the inspection station S2. And it is conveyed to the defect inspection apparatus 32 by the board | substrate conveyance part MA1 in the inspection station S2, and the measurement of the development line width, the presence or absence of the wound | wound of the resist film surface, the overlap of the resist pattern of the upper layer, and the resist pattern of the lower layer The state of the processing conditions of the development treatment such as the state, presence or absence of foreign matters in the application of the resist, uneven coating of the resist liquid, and development defects after the development treatment are inspected.
[103] Subsequently, the wafer W on which the predetermined inspection has been carried is transferred from the substrate transfer unit MA1 to the transfer unit 33, and the wafer W of the transfer unit 33 is, for example, transferred by the transfer arm 23. The original cassette 22 is returned.
[104] Here, in the apparatus described above, the wafer W is sequentially transferred through the conveyance section 33 of the inspection station S2 to the film thickness inspection apparatus 31 → the conveyance section of the shelf unit R1 of the processing station S3 ( 46, and then the empty hydrophobization part 45 → empty cooling part 44 → empty application unit 42 → conveying part 46 of shelf unit R1 → of inspection station S2. The empty film thickness inspection apparatus 31 is conveyed by the conveyance part 46 of the shelf unit R of the processing station S3 to the path of the interface station S4, and the wafer W after exposure is exposed to the interface station ( S4) → Empty heating part 43 of processing station S3 → Empty cooling part 44 → Developing unit 41 → Empty heating part 43 → Empty cooling part 44 → Shelf unit ( When conveyed to the conveyance part 46 of R1, and then conveyed by the path | route of the empty defect inspection apparatus 32 of the inspection station S2 → conveyance part 33, good.
[105] In the above-described embodiment, a station having an inspection apparatus is configured, and the station is installed between the cassette station S1 and the processing station S3, so that the application, exposure, development, and inspection of the resist can be performed by a common operator. Can be monitored. Therefore, the number of operators can be reduced, and the following actions such as specifying the cause and removing the cause can be promptly taken when any defect is found by the inspection.
[106] In addition, since the conveyance of the wafer W between the processing station S3 and the inspection station S2 is all performed automatically, the trouble of the conveyance operation is eliminated, and all operations from the processing of the substrate to the inspection are performed. Simplification can be achieved. In addition, since the transfer time of the wafer W between these stations S2 and S3 is also shortened, all the working time from the processing of the substrate to the inspection can be shortened, and the state of the developing process can be inspected in real time. As a result, inspection with higher precision can be performed, and further early detection of any defect can be achieved. In addition, since the inspection apparatus is installed inside the coating and developing apparatus, equipment for reducing particles can be shared.
[107] At this time, when the inspection station S2 is formed by combining a plurality of inspection apparatuses as in the above-described example, a plurality of inspections can be performed on the wafer W within the same station, and the transfer time between the inspection apparatuses is effective. This short time also shortens the total time required for inspection.
[108] In addition, since the width in the direction orthogonal to the arrangement direction of the inspection station S2 is not made larger than the cassette station S1 or the processing station S3, it is shown in FIG. 2 from the cassette station S1 to the interface station S4. The layout is advantageous because there is no protruding portion in the Y direction.
[109] In addition, when the inspection station S2 having the same width as the cassette station S1 is separately prepared and a plurality of inspection apparatuses are installed in combination, the width of the inspection station S2 in addition to the type and size of the inspection apparatus is also provided. Since the length of the X direction in FIG. 2 may be increased, a predetermined space is secured in the inspection station S2 even when a plurality of inspection apparatuses are provided in combination. That is, the chemical unit C and the electric unit E can be ensured below the first and second inspection units U1 and U2. It is effective to secure a storage space for such a chemical liquid device and an electric appliance in recent years because there are more kinds of resists and more chemical liquid devices and so on.
[110] In addition, it is preferable not to arrange | position the inspection apparatus adjacent to the heating part 43 of the shelf unit R, because when the temperature of the surrounding environment of an inspection apparatus becomes 30 degreeC or more, it will adversely affect the measurement precision of an inspection apparatus. However, in the above-described embodiment, the inspection units U1 and U2 are arranged to secure a predetermined space in portions adjacent to the first and second inspection units U1 and U2 of the processing station S3. There is an advantage that each inspection device provided in combination is not easily affected by the temperature of the processing station S3.
[111] At this time, even if the first and second inspection units U1 and U2 are laid out so as to be adjacent to the heating portion of the shelf unit R, the inspection station S2 is separated by the wall portion 34 from the processing station S3. Since each inspection apparatus is not easily affected by the temperature from the processing station S3, and the inspection station S2 can be adjusted to a predetermined temperature and humidity by the filter device 36 which also serves as a thermostat. In this configuration, each inspection apparatus can be inspected with high accuracy because the temperature and humidity of the surrounding environment are adjusted to a predetermined range and thus are not affected by the ambient temperature and humidity. In addition, when laying out the 1st and 2nd inspection unit U1 and U2 adjacent to the heating part of the shelf unit R, a heat insulation part, for example, a heat insulating material, between the inspection unit U1 and U2 is heated. Or a pipe for flowing a temperature regulating water may be provided. In addition, in the inspection station S2, the environmental atmosphere such as temperature and humidity at the time of measurement may be adjusted according to the measurement purpose, and for example, in the same environment as either of the coating treatment, the developing treatment, or the exposure treatment. You may adjust to an atmosphere. In addition, the pressure relationship between the cassette station S1, the inspection station S2, the processing station S3, and the clean room in which the apparatus is installed is the processing station S3> cassette station S1> inspection station ( S2)> It is preferable to set it as a clean room. That is, it is preferable to make processing station S3 the highest static pressure among these, and to compare with these, inspection station S2 to a low pressure, and also to make a clean room a lower sound pressure state. Do. Thereby, it becomes possible to reliably prevent the mixing of foreign matter into the wafer W in the processing process of this apparatus. Such pressure adjustment can be performed by adjusting the FFU (fan filter unit) and the exhaust mechanism installed in each station. In this case, for example, a punching metal is inserted between the FFU or the exhaust mechanism and each station, and the number of holes and the size of each hole of the punching metal is adjusted, For example, the above-mentioned pressure adjustment can be performed by inserting two punching metals between stations and adjusting the positional relationship of the two punching metals, that is, the state where the holes overlap.
[112] In the above-described embodiment, an example in which the inspection station S2 is provided with the film thickness inspection device 31 and the defect inspection device 32 as the inspection unit has been described, but the defect inspection device 32 in the inspection station S2 is described. In this case, there is an advantage that the inspection unit can be installed in combination with the coating and developing apparatus without changing the process flow. That is, in the coating and developing apparatus of the present state, since the conveyance flow of the wafer W is determined, referring to FIG. 2, the wafer W before exposure is X from the cassette station S1 in the drawing to the exposure apparatus S5. The wafer W after exposure is conveyed from the right side in the X direction to the left side in the reverse direction from the exposure apparatus S5 to the cassette station S1 in the reverse path. Therefore, in the case where the inspection unit that performs a predetermined inspection after the development treatment, such as the defect inspection apparatus 32, is provided between the cassette station S1 and the processing station S3, the above-described wafer ( Since the conveyance flow of W) is not reversed, a predetermined inspection can be performed after the development process.
[113] In the above-described example, the cassette station S1, the inspection station S2, the processing station S3, and the interface station S4 are provided so as to be connected and separated from each other, and the inspection station S2 is inverted by 180 degrees ( Even if it is reversed, the cassette station S1 side and the processing station S3 side can be accessed, thereby increasing the versatility of the layout. That is, the inspection station S2 is not only disposed between the cassette station S1 and the processing station S3, but also as shown in Fig. 9, between the processing station S3 and the interface station S4. It may be laid out so that it is installed in.
[114] This configuration is an example of a layout for performing a predetermined inspection on the wafer W after resist application, and is configured in almost the same manner as the example shown in FIG. 1 except that the inspection station S2 is different. Between S3 and the inspection station S2, the wafer W is moved by the substrate transfer unit MA1 of the inspection station S2 via the transfer unit 46 of the shelf unit R2 of the processing station S3. The conveyance is made, and the wall part 34 is carried out by the conveyance arm A of the interface station S4 via the conveyance part 33 of the inspection station S2 between the inspection station S2 and the interface station S4. The conveyance of the wafer W is made through the conveyance port 35 of.
[115] In addition, the wafer W is conveyed to the next conveyance flow. That is, the wafer W whose film thickness of bare silicon is measured in advance is placed on the conveyance part 46 of the shelf unit R1 of the processing station S3 by the conveyance arm 23, and then of the shelf unit R It is conveyed by the path | route of the hydrophobicization part 45 → cooling part 44 of the shelf unit R → the application unit 42. The wafer W after applying the resist liquid is transferred to the heating unit 43 of the shelf unit R-the cooling unit 44 of the shelf unit R-the conveying unit 46 of the shelf unit R2 by the substrate transfer unit MA2. To a predetermined inspection apparatus such as the film thickness inspection apparatus 31 and the defect inspection apparatus 32 by the substrate transfer section MA1 of the inspection station S2, and then the film thickness of the resist film or the resist liquid. Predetermined inspection, such as application | coating stain and EBR cut width, is performed.
[116] The wafer W thus inspected is conveyed to the conveying section 33 by the substrate conveying section MA1, and the wafer W is received by the conveying arm A of the interface station S4 and exposed to the exposure apparatus. It is conveyed to S5. Subsequently, the wafer W after exposure is transferred to the transfer arm A of the interface station S4 → the transfer unit 33 of the inspection station S2 → the substrate transfer unit MA1 → the shelf unit R2 of the processing station S3. Conveying unit 46 → substrate conveying unit MA2 → heating unit 43 of shelf unit R → cooling unit 44 of shelf unit R → developing unit 41 → shelf unit R of It is conveyed by the path | route of the conveyance part 46 of the heating part 43 → cooling part 44 of the shelf unit R → shelf unit R1.
[117] In this example, the wafer W after exposure is conveyed from the interface station S4 to the inspection station S2, the exposure state is inspected here, and the next wafer W is conveyed to the processing station S3. You may also do it.
[118] Thus, in this example, the inspection station S2 is installed so as to be connected and disconnected, and is disposed between the processing station S3 and the interface station S4. For example, if the film thickness of bare silicon is measured in advance, The predetermined inspection can be performed after applying the resist liquid without backing the conveyance flow of the wafer W. On the other hand, in the layout in which the inspection station S2 described above is disposed between the cassette station S1 and the processing station S3, the wafer W is subjected to a predetermined inspection after the application of the resist liquid and once conveyed to the processing station S3. ) Is returned to the inspection station S2, and the conveyance flow of the wafer W is reversed.
[119] Subsequently, an example of the layout in the case where a predetermined inspection is carried out after the application of the resist liquid and after the development treatment will be described with reference to FIG. 10. This configuration is provided with two processing stations, a first processing station S6 for applying a resist liquid and a second processing station S7 for developing, and between the first and second processing stations S6, S7. The inspection station S2 is arranged at the side, and the cassette station S1, the first processing station S6, the inspection station S2, and the second processing station S7 from the cassette station S1 toward the exposure apparatus S5. The interface station S4 and the exposure apparatus S5 are laid out in this order.
[120] The first and second processing stations S6 and S7 are each composed of a coating unit 42 constituting four first substrate processing portions, and a developing unit 41 constituting a second substrate processing portion, for example. Other than that, it is comprised substantially the same as the process station S2 mentioned above. In addition, although the inspection station S2 is comprised substantially the same as the example shown in FIG. 1, between the 1st processing station S6 and the inspection station S2, the shelf unit R2 of the said processing station S6 The wafer W is conveyed by the substrate conveyance unit MA1 of the inspection station S2 via the conveyance unit 46, and this processing is performed between the inspection station S2 and the second processing station S7. It is comprised so that the wafer W may be conveyed by the board | substrate conveyance part MA1 of the inspection station S2 via the conveyance part 46 of the station S7.
[121] In such a configuration, the wafer W is conveyed to the next conveyance flow. That is, the wafer W whose film thickness of bare silicon is measured in advance is placed in the conveyance part 46 of the shelf unit R1 of the 1st processing station S6 by the conveyance arm 23, and then the substrate conveyance part ( By MA2), it is conveyed by the hydrophobicization part 45 of the shelf unit R to the path | route of the cooling part 44 of the shelf unit R → the application unit 42. As shown in FIG. The wafer W after applying the resist liquid is transferred to the heating unit 43 of the shelf unit R-the cooling unit 44 of the shelf unit R-the conveying unit of the shelf unit R2 by the substrate transfer unit MA2. It is conveyed by the path | route of 46, and is conveyed to this station S2 by the board | substrate conveyance part MA1 of the inspection station S2, and predetermined | prescribed | inspection inspection of the film thickness inspection apparatus 31, the defect inspection apparatus 32, etc. The above-mentioned predetermined inspection is made in the apparatus.
[122] The wafer W thus inspected is conveyed by the substrate transfer unit MA1 to the transfer unit 46 of the shelf unit R1 of the second processing station S7, and the wafer W is transferred to this station ( It is conveyed to the conveyance arm A of the interface station S4 via the conveyance part 46 of the shelf unit R2 by the board | substrate conveyance part MA2 of S7, and is conveyed to exposure apparatus S5. Subsequently, the wafer W after exposure is transferred from the transfer arm A of the interface station S4 to the transfer unit 46 of the shelf unit R2 of the second processing station S7 to the substrate transfer unit MA2 to the shelf unit ( Heating part 43 of R) → cooling part 44 of shelf unit R → developing unit 41 → heating part 43 of shelf unit R → cooling part 44 of shelf unit R → It is conveyed by the path | route of the conveyance part 46 of the shelf unit R1.
[123] This next wafer W is conveyed by predetermined | prescribed inspection apparatuses, such as the film thickness inspection apparatus 31 and the defect inspection apparatus 32, of this station S2 by the board | substrate conveyance part MA1 of the inspection station S2. Each inspection device has a predetermined inspection.
[124] The wafer W after the completion of the inspection is conveyed by the substrate transfer unit MA1 of the inspection station S2 to the transfer unit 46 of the shelf unit R2 of the first processing station S6, and then the substrate transfer unit ( MA2 is conveyed to the original cassette 22 through the conveyance part 46 of the shelf unit R1, for example.
[125] Thus, in this example, since the inspection station S2 is installed so as to be connected and disconnected, and is arranged between the first processing station S6 and the second processing station S7, the film thickness of the bare silicon is measured in advance. Predetermined inspection can be performed after the resist liquid application and the development process without backing the conveyance flow of the wafer W.
[126] In the present invention as described above, two inspection stations are prepared as shown in Fig. 11, and the first inspection station S2-1, the processing station S3, and the second inspection station in the X-direction from the cassette station S1. You may arrange in the order (S2-2), interface station S4, and exposure apparatus S5. In this case, the wafer W is first subjected to the hydrophobization treatment and the resist liquid coating treatment in the processing station S3 after the film thickness of the bare silicon is first measured in the film thickness inspection apparatus 31 of the first inspection station S2-1. Is made, and a predetermined inspection is carried out after application of the resist in the second inspection station S2-2.
[127] Subsequently, the wafer W is conveyed to the exposure apparatus S5 through the interface station S4 to perform exposure, and the wafer W after exposure is carried out at the second inspection station S2-2 through the interface station S4. Inspection of the exposure state is performed. After this, the wafer W is subjected to development at the processing station S3, and then predetermined inspection after development is performed at the first inspection station S2-1. In such a configuration, the wafer W has a cassette station S1-&gt; first inspection station S2-1-&gt; processing station S3-&gt; second inspection station &lt; RTI ID = 0.0 &gt; S2-2 &lt; / RTI &gt; Since the station (S2-2) → processing station (S3) → first inspection station (S2-1) → cassette station (S1) is conveyed by the route, the cassette station (S1) → the exposure device (S5) → the cassette station (S1) The predetermined inspection can be performed without backing the conveyance flow of the wafer W.
[128] In addition, in the present invention, as shown in Fig. 12, three inspection stations are prepared, and the first inspection station S6 which applies the first inspection station S2-1 and the resist coating process from the cassette station S1 in the X direction. ), The second inspection station S2-2, the second processing station S7 for developing, the third inspection station S2-3, the interface station S4, and the exposure apparatus S5. You may arrange.
[129] In this case, the wafer W is first measured by the film thickness inspection device 31 of the first inspection station S2-1, and the film thickness of bare silicon is first measured, followed by the hydrophobization treatment and the resist liquid in the first processing station S6. Is applied, and a predetermined inspection is performed after resist application at the second inspection station S2-2 (or the third inspection station S2-3).
[130] Subsequently, the wafer W is conveyed to the exposure apparatus S5 through the second processing station S7 and the interface station S4 to perform exposure. The wafer W after exposure is inspected in the exposure state at the third inspection station S2-3 via the interface station S4. After this, the wafer W is subjected to development at the second processing station S7, and then predetermined inspection after development at the second inspection station S2-2 (or the first inspection station S2-1). Is done. Also in such a structure, a predetermined | prescribed inspection can be performed, without returning the conveyance flow of the wafer W. FIG.
[131] In addition, in the present invention, as shown in Fig. 13, two inspection stations are prepared, and the first processing station S6 and the first inspection station S2-1 which apply a resist coating process in the X direction from the cassette station S1. ), The second processing station S7 for performing the developing process, the second inspection station S2-2, the interface station S4, and the exposure apparatus S5.
[132] In this case, the wafer W in which the thickness of the bare silicon is previously measured is subjected to the hydrophobization treatment and the coating treatment of the resist liquid in the first processing station S6, and the first inspection station S2-1 (or the second). In the inspection station S2-2, a predetermined inspection after applying the resist is performed.
[133] Subsequently, the wafer W is conveyed to the exposure apparatus S5 through the second processing station S7 and the interface station S4 to perform exposure. The wafer W after exposure is inspected in the exposure state at the second inspection station S2-2 via the interface station S4. After this, the wafer W is subjected to development at the second processing station S7, and then predetermined inspection after development is performed at the first inspection station S2-1. Also in such a structure, a predetermined | prescribed inspection can be performed, without returning the conveyance flow of the wafer W. FIG.
[134] In the present invention, the cassette station S1, the processing station S3, and the inspection station S2 are provided, and in the inspection station S2, a resist is applied to the wafer W processed by the processing station S3. As long as it is a structure which examines the process state of liquid coating process and image development process, you may comprise a layout.
[135] At this time, one or more inspection apparatuses of the inspection station S2 may be used. As the kinds of inspection apparatuses, particle counters, EBR width measurement, WEE width measurement, coating spots, development spots, You may be equipped with the apparatus which examines an application | coating place, an undeveloped place, line width measurement, a shift of an exposure focus, etc. Moreover, in the accommodating part provided using the space of a test station, all may be used for the chemical unit C according to the kind of film | membrane formed in the wafer W, and all may be used for the electrical unit E. FIG.
[136] In addition, without carrying board | substrate conveyance part MA1 in test | inspection station S2, conveyance of the wafer W in this station S2 is conveyed by the conveyance arm 23 and the processing station S2 of cassette station S1. The substrate transfer unit MA2 may be used.
[137] In addition, as long as the inspection station is configured to be connected to and separated from the cassette station S1, the processing station S3, or the like, the inspection station may not be configured to be separated from the surroundings by the wall 34, and the atmosphere in the inspection station S2 must be maintained. It is not necessary to adjust to predetermined temperature and humidity.
[138] In addition, instead of performing a hydrophobization treatment on the surface of the wafer as in the above-described example, an antireflection film may be formed, and the substrate may be a glass substrate for a liquid crystal monitor instead of a wafer. In the case of forming the anti-reflection film, an inspection unit for detecting the reflectance may be provided in the inspection station. Such information may be detected before exposure and the information may be sent to the exposure apparatus side, and control may be performed in which the exposure is constant on the basis of this information, for example, control of exposure time or exposure intensity.
[139] As described above, the present invention connects an inspection station equipped with an inspection unit to a processing station to form a substrate processing apparatus, thereby making it possible to simplify the operation from the processing of the substrate to the inspection and to shorten the time.
[140] Next, another embodiment of the present invention will be described.
[141] FIG. 14 is a plan view showing the interior of the coating and developing apparatus 200 according to the embodiment of the present invention, and showing an overall outline of a pattern forming system formed by connecting the exposure apparatus S5 to the apparatus 200. FIG. 15 is a perspective view illustrating the outline of the coating and developing apparatus 200. The coating and developing apparatus 200 is composed of a carrier station 202, a processing station 203, an interface station 204, and an inspection station 205.
[142] The carrier station 202 is coated and developed by a wafer carrier (hereinafter, simply referred to as a "carrier") that forms a transport container in which a plurality of wafers W, which are 25 substrates, for example, are supported in a shelf shape. Carrier unloading part (carrier stage) 221 which is carried in and out of the apparatus 200, for example, arrange | positions in the X direction in the state which four carriers C are respectively positioned in a predetermined position, and this carrier unloading part 221 The first conveyance arm 222 which is a 1st conveyance part which conveys the wafer W to the carrier C mounted in (circle)) is provided. The 1st conveyance arm 222 is comprised so that the arm which can advance and retreat on the base stand which can rotate around a vertical axis by a movement in a X, Z direction. In this example, the carrier stage 221 also serves as an external carrier mounting part for carrying in a carrier containing a wafer processed externally, that is, a resist pattern is formed as described later.
[143] The processing station 203 is provided adjacent to the carrier station 202 in the Y-direction and at the same time includes a wafer carrier 231 (hereinafter referred to as a main carrier arm) called a main carrier arm at the center thereof. When viewed from the Y direction, the shelves 232 and 233 are provided before and after the main carrier arm 231, respectively. These shelves 232 and 233 are configured so that a plurality of units are stacked up, and as shown in Fig. 16, a heating unit 301 for heating the wafer in these units, a cooling unit 302 for cooling the wafer, and a wafer The alignment unit 303 for aligning the surface of the wafer, the hydrophobization unit 304 for hydrophobizing the surface of the wafer, the transfer units 305 and 306 with a stage for conveying the wafer, and the like are assigned. In addition, since the allocation of the unit shown in FIG. 16 represents an image for convenience, it is not restricted by this allocation.
[144] When the processing station 203 is seen from the carrier station 202, on the right side of the main carrier arm 231, an application unit 234, which is two application parts, is provided at the lower end side, and a developing unit which is two development parts at the upper end side. 235 is provided. The main carrier arm 231 is capable of lifting up and down, rotating around the vertical axis, and moving back and forth, and placing the wafer W on each unit of the shelves 232, 233, the application unit 234, and the developing unit. The role of conveying between 235 is provided.
[145] The coating unit 234 supports, for example, rotates the wafer W by a spin chuck, supplies the resist to the center of the wafer W, diffuses it by centrifugal force, and applies the resist onto the wafer W. will be. In addition, the developing unit 235 develops by applying a developing solution to the surface of the wafer W after exposure.
[146] The interface station 204 further includes a transfer arm 241 for transferring the wafer W between the transfer unit 306 of the shelf 233 and the exposure apparatus S5, and the edge of the wafer W after exposure. And an edge exposure unit 242 for exposing the light, and a wafer support shelf for a buffer and the like, although not shown in the drawing. The edge exposing unit 242 is peeled off if the resist adheres to the edge of the wafer W, so that the edge is exposed to remove the resist with the developer by exposing the edge. The wafer W is placed and moved in the X and Y directions. And X and Y stages and an exposure machine.
[147] The inspection station 205 is arranged adjacent to the carrier station 202 in the X-direction, and a plurality of inspection units 206 for inspecting the wafer W after processing are arranged in a plurality of stages (multiple stages are provided). ). The inspection unit 206 inspects a resist coating state applied to the wafer W after the coating treatment, an exposure state of the surface of the wafer W after the exposure treatment, an exposure state of the surface of the wafer W after the developing treatment, and the like. This is for inspecting the line width of the resist pattern, the overlapping state of the resist pattern and the base film, developing defects, uneven coating of the resist, exposure state, and the like.
[148] In addition, in this example, although the arrangement | sequence stage of the test | inspection part 206 is made into three stages, it may be two stages, four stages or more, and 1 stage may be sufficient. Hereinafter, when this inspection part is called a pattern inspection part, the pattern inspection part 206 has the structure similar to the structure shown in FIG. 4, for example.
[149] In addition, the inspection station 205 is an auxiliary conveying portion for conveying the wafer W between the pattern inspecting portion 206, and can move back and forth to a base that can rotate around a vertical axis by moving in the Z direction. Intermediate once mounted when conveying the wafer W between the secondary arm 251 formed by installing the arm and the secondary arm 251 and the first carrier arm 222 of the carrier station 202. The mounting part 252 is provided. The inspection station 205 is composed of one unit which is entirely surrounded by a casing and has, for example, a caster (not shown) on the floor to connect and disconnect the carrier station 202. Can be.
[150] As for example, as shown in FIG. 17, the said intermediate | middle mounting part 252 is provided with the several edge part 253 so that many wafers 25, for example, may be supported by the shelf shape. At the same time, both sides of the carrier arm 222 and the secondary arm 251 are opened so that they can be accessed. By configuring the intermediate placement unit 252 in such a manner as to accommodate a plurality of wafers W, the productivity in the processing station 203 is higher than the productivity of the inspection station 205, that is, as a buffer. Overall productivity can be prevented from slowing down the overall processing speed by the productivity of the inspection station 205.
[151] In this example, the carrier arm 222 and the auxiliary arm 251 can also access the wafer W of all stages among the various stages of the intermediate mounting unit 252. Since it is necessary to know at which end the wafer W is housed on the side of 251, for example, a mapping sensor made of a light reflection sensor should be installed on the arms 222 and 251. Instead of having such a structure, the intermediate mounting unit 252 is provided with two stage mounting tables on the mounting table 254 which is a multi-stage mounting section as shown in FIG. Carry-in stage 255 for conveyance of the wafer W before inspection to 251, and carrying-out stage for conveyance of the wafer W after inspection from the auxiliary arm 251 to the conveyance arm 222 at the upper end side. (256) may be used. In detail, the wafer W is placed on the three protrusions 250, and the entry spaces of the arms 222 and 251 are secured thereunder. In this configuration, since the position where the auxiliary arm 251 goes and takes the wafer W is determined, it is not necessary to install the mapping sensor on the auxiliary arm 251.
[152] Further, for example, three chemical units 223 are provided on the lower side of the carrying-in / out stage 221 of the carrier station 202 and the bottom of the inspection station 205, for example, as shown in FIGS. 15 and 16. . The chemical unit 223 is provided with a casing 224 (see Fig. 16) configured to be opened and closed from any of the front side and the inside when viewed in the Y direction, and is housed in the casing 224 and the coating unit 234. In the casing 224, a pump, a filter, a valve, or the like, which is disposed in the supply path of the resist liquid (developing liquid), is included. You may store it. The coating and developing apparatus is designed to be as compact as possible. Therefore, it is difficult to secure a space in which the container for storing the processing liquid is placed, and the container is disposed outside the apparatus, so that the inspection station 205 is provided. Placing the container at the bottom of the structure is advantageous in that it enables effective use of space.
[153] Referring to Fig. 19 for the application and control of the developing apparatus of the present embodiment, reference numeral 271 denotes a program storage unit 271, in which a normal processing program and a program exclusively used for an inspection unit are stored. 272 selects the normal mode or the single use mode of the inspection section as the mode selection section, and is provided inside the operation panel section provided on the outer surface of the coating and developing apparatus, for example. When the normal mode is selected, the normal processing program is read and output by the data processing unit 273 to operate each station 202, 203, 204, and 205, and when the single use mode of the inspection unit is selected, the data processing unit 273 By this, the single use program of the inspection unit is read and output, and the carrier station 202 and the inspection station 205 operate. 270 is a bus.
[154] Next, the operation of the above-described embodiment will be described. First, the normal mode is selected by the mode selector 272. For example, a carrier C containing 25 wafers W, which is a substrate on which a resist pattern is to be formed, is loaded into the carrier loading / unloading stage 221 of the carrier station 202 and is carried by the carrier arm 222. The wafer W is taken out from the carrier C. The wafer W is conveyed from the conveyance arm 222 to the main arm 231 via the conveying unit 305 of the shelf 232, and is further conveyed sequentially to the processing unit of the shelf 232 (or 233) and predetermined. Treatment, for example, hydrophobization treatment, cooling treatment, and the like. Subsequently, the wafer W is sent from the transfer unit 306 of the shelf 233 past the interface station 204 to the exposure apparatus S5 after the resist is applied and heat-treated in the coating unit 234.
[155] The wafer W exposed at the exposure apparatus S5 is returned to the processing station 203 in the reverse path, is conveyed to the developing unit 235 by the main carrier arm 231, and developed. In detail, the wafer W is heat-treated and cooled before developing. The developed wafer W is conveyed to the carrier arm 222 by the reverse path as described above, and then conveyed to the intermediate placing unit 252. At this time, if any pattern inspection unit 206 of the inspection station 205 is empty, the wafer W placed on the intermediate placing unit 252 is conveyed to the pattern inspection unit 206 by the auxiliary arm 251, but all patterns When the inspection unit 206 is in use, the auxiliary arm 251 waits and transfers the inspected wafer W to the intermediate placing unit 252, and then waits for the wafer W on the intermediate placing unit 252 that has been waiting until then. ) Is sent to the pattern inspection unit 206. The wafer W carried in the pattern inspection unit 206 is inspected for the line width of the pattern, the overlapping state of the pattern and the base film, the development unevenness and the development defect, and the wafer W for which the inspection result of the pattern passes is the secondary arm 251. ), The intermediate placing unit 252 and the carrier arm 222 are returned to the original carrier C, for example. The failed wafer W is, for example, marked in the pattern inspection unit 206 and distinguished from the passed product, and then returned to the original carrier C or in the drawing in the inspection station 205 or in the carrier station 202. It is conveyed to the accommodating part for collection of rejected goods which is not shown. In the above embodiment, the case where the surface of the wafer W is inspected after the development treatment has been described. However, each inspection is performed at a suitable time before and after each treatment step such as before the coating treatment, after the coating treatment, and after the exposure treatment. can do.
[156] Next, the case where the exclusive use mode of the inspection unit is selected by the mode selection unit 272 and operated by the exclusive use program of the inspection unit will be described. In this mode, for example, when the wafer W is not subjected to resist processing, that is, when the processing station 203 is not used or the maintenance of the processing station 203, the interface station 204, or the exposure apparatus S5 is performed. It is selected when doing so. In this mode, the carrier C containing the inspection wafer W is carried into the carry-out stage 221 from the exterior of the main coating and developing apparatus. The carrying position of the carrier C may be limited to, for example, the mounting position of the carrier C closest to the inspection station 206 of FIG. 14, but may be placed at any of four positions of the carrying in / out stage 221. good. When the carrier C is carried into the carrying-in / out stage 221, the carrier arm 222 takes out the wafer W from this carrier C, carries it in to the pattern inspection part 206 similarly to the above-mentioned, and an inspection is performed. In this case, the inspection station 205 alone is operated by using the carrier station 202.
[157] According to this embodiment, since the inspection station 205 is connected to the carrier station 202 and the wafer W after development can be conveyed to the pattern inspection unit 206 in inline, that is, the wafer W after development Since the pattern can be inspected from the inside of the apparatus without dispensing and transporting it to the outside of the developing apparatus, the productivity can be improved, and the inspection result of the pattern can be displayed on the operation part of the coating and developing apparatus. Quick response, such as review of recipes, such as the developing unit 235, can be performed.
[158] In addition, since the application program of the inspection unit is provided in addition to the normal processing program, when the coating and developing processes are not performed, for example, when carrying out maintenance of the processing station 203, the carrier arm of the carrier station 202 ( Since the pattern inspection unit 206 can be operated alone using the 222, the pattern inspection can be performed by bringing in a wafer from the outside. At this time, the carry-in / out of the carrier C is made by the carry-in / out stage 221, and can carry in-and-out of a carrier from the exterior by the automatic conveyance robot AGV which moves between apparatuses in a factory.
[159] In general, since the length of the exposure apparatus S5 in the X direction is longer than that in the X direction of the coating and developing apparatus, when the surface on which the coating unit 234 is placed is aligned in a straight line, as shown in FIG. The exposure apparatus S5 protrudes and the application area corresponding to the protruding region, the area next to the developing apparatus becomes a dead space, but the inspection station 205 is provided on the protruding side of the exposure apparatus S5. Can use dead space effectively.
[160] In addition, the film thickness of the resist is irradiated for every predetermined number of product wafers, or the thickness of the resist is irradiated by periodically flowing a monitor wafer, or the film thickness of a thin film on the wafer W, for example, polysilicon or silicon oxide film For this reason, although the film thickness measuring part is provided in the edge exposure unit 242 mentioned above, for example, this film thickness measuring part may be provided in the pattern inspection part 206, or may be provided in the inspection unit 205 separately. . In the case where the pattern inspection unit 206 is provided, the film thickness sensor for obtaining the spectrum of the reflected light emitted from the wafer W may be added next to the CCD camera 120 shown in FIG. .
[161] Here are some examples of other embodiments of the invention. 20 and 21 show an example in which the intermediate placing unit 252 is provided on the carrier station 202 side between the first carrier arm 222 and the auxiliary arm 251. In this example, the intermediate placing unit ( 252 is provided at a position one step higher than the carrier C of the carrying-in / out stage 221. In this case, the transfer arm 222 is lowered and conveyed to the carrier C after receiving the wafer W after the pattern inspection from the intermediate placement unit 252, but the length of the inspection station 205 in the Y direction is shortened. There is an advantage that it can. FIG. 22 shows an example in which the intermediate placing unit 252 is provided over the carrier station 202 and the inspection station 205 at the same height level as, for example, the carrier C on the carrying in and out stages 221.
[162] In the above embodiment, as shown in FIG. 23, the external carrier mounting part 208 which consists of the guide part which can position the carrier C on the intermediate mounting part 252 is provided, and the inspection part's single use mode. The carrier C containing the wafer in which the resist pattern is formed from the outside at the time may be mounted on the external carrier placing part 208.
[163] 24 and 25 show an example in which the external carrier placement unit 208 including the carrier positioning unit is provided in the inspection station 206 as described in the configuration of FIG. The external carrier placing part 208 is installed at the same position as the carrier loading / unloading stage 221 at the position in contact with the conveying path of the automatic conveying robot AGV, and the unloading of the carrier C is carried out by the automatic conveying robot AGV. Configured to be made. In this case, the wafer W in the carrier C placed on the outer carrier placing part 208 is directly taken out by the auxiliary arm 251 and carried into the pattern inspection part 206. Therefore, this apparatus can also test | inspect the wafer W in another apparatus other than this application | coating and developing apparatus, for example in the same clean room.
[164] In the example described so far, the schematic plan view of the secondary arm 251 is combined with the drawing of the carrier arm 222, but this is mapped when the intermediate placing unit 252 is configured as a multi-stage mounting table (see Fig. 17). Based on the need for a sensor, the intermediate placement unit 252 may be configured as a conveyance mechanism that does not mount a mapping sensor in the case of providing a dedicated carry-in and take-out stage as shown in FIG.
[165] In addition, in the embodiment shown in FIG. 26, when the pattern inspection unit 206 is used alone, an external substrate loading / exporting station 209 for carrying in and out of the wafer from the outside between the carrier station 202 and the inspection station 205. ), For example, is inserted and installed to be attached and detached. In addition, the external substrate loading / unloading station 209 is provided at a position in contact with the conveying path of the automatic conveying robot AGV, and the outer carrier placing part 208 for carrying in and unloading of the carrier C by the automatic conveying robot AGV, The 2nd conveyance arm 291 which is a 2nd conveyance part for conveying the wafer W to the external carrier mounting part 208 is provided.
[166] The inspection station 205 includes an intermediate placing unit 258 for transferring a wafer between the auxiliary arm 251 and the second transfer arm 91. Although this intermediate mounting part 258 may be set as the structure shown in FIG. 17 and 18 mentioned above, in this example, as shown in FIG. 20 and FIG. 21, in the carrier station 202, for example, a multistage mounting stand Since the intermediate mounting part 252 which has a structure is provided, it is comprised by the stage for carrying out and the stage for carrying out.
[167] In this embodiment, in the normal mode, the wafer W after each treatment step, for example, after coating, after exposure, after development, etc., is formed from the first carrier arm 222 → the intermediate mounting part 252 → the agent. Carrier carried in the path of the carrier arm 291 → intermediate placement part 258 → auxiliary arm 251 → pattern inspection part 206 of 2, and mounted in the external carrier placement part 208 in the independent use mode of the inspection part. The wafer in (C) is carried in the path of the 2nd carrier arm 291 → intermediate | middle mounting part 258 → auxiliary arm 251 → pattern inspection part 206.
[168] Moreover, instead of using the transfer arm 222, the method of conveying the wafer developed by the processing station 203 to the inspection station 205, for example, directly transfers the wafer from the processing station 203 to the inspection station 205. You may provide the conveyance mechanism to convey. The substrate is not limited to the wafer, but may be a glass substrate for a liquid crystal monitor.
[169] In addition, as the structure of the carrier arm 222, as shown, for example in FIG. 27, you may be set as the structure provided with the 1st and 2nd arms 401 and 402 of two upper and lower stages. For example, the 1st arm 401 arrange | positioned at the upper end is a mechanism with good centering precision compared with the 2nd arm 402. As shown in FIG.
[170] Here, centering accuracy is an extent which can convey to a desired position in an apparatus, when conveying from an arm to an apparatus (support part) side. For example, the precision of centering can be improved by making the components which comprise an arm have a high precision.
[171] In this embodiment, the wafer W is loaded from the intermediate placement unit 258 to the pattern inspection unit 206 using the first arm 401 having good centering accuracy, and on the contrary, the second arm (with poor centering accuracy) The wafer W is carried out from the pattern inspection unit 206 to the intermediate mounting unit 258 using the 402.
[172] Therefore, as shown in FIG. 27, the carrier arm 222 is composed of two stages of arms, whereby the wafer W can be efficiently transported in a short time between the intermediate placing unit 258 and the pattern inspection unit 206. . In addition, since the first arm 401 is compared with the second arm 402 to have a higher accuracy, the inspection can be performed with higher precision, and the carrier arm 222 can be manufactured at a lower cost. Can be.
[173] As described above, according to the present invention, since the pattern inspection and the like can be performed in the coating and developing apparatus, productivity is improved, and in the case of maintenance of the processing station for coating and developing, the application and the developing treatment are stopped. Even if there is, the inspection unit can be used alone, so that a pattern inspection can be performed on the substrate brought in from the outside.
[174] In the above-described embodiment, the inspection station 205 is connected to the carrier station 202, but as shown in FIG. 28, the inspection station 205 may be connected to the processing station 203. As shown in Fig. 29, the interface station 204 may be connected. In addition to the configuration for connecting the inspection station 205 to the carrier station 202, a separate inspection station may be further connected to the processing station 203, and another inspection station may be further connected to the interface station 204. Also good.
[175] As shown in FIG. 30, for example, the inspection station 205 may be connected to the interface station S4 in the apparatus having the structure shown in FIG.
[176] As shown in FIG. 31, for example, the inspection station may be connected to the cassette station S1 in the apparatus having the structure shown in FIG.
[177] As shown in FIG. 32, for example, the inspection station 205 may be connected to the interface station S4 in the apparatus having the structure shown in FIG.
[178] In addition, in the present invention, various combinations other than such a system configuration can be considered.
[179] In addition, the inspection apparatus as described above may be installed in a specific place in such a coating and developing apparatus, or may be installed in combination in place of each unit. It is also possible to use together.
[180] 33 and 34 show an example in which the inspection apparatus 501 is disposed in the cassette station S1. An FFU 502 is provided above the cassette station S1, and an exhaust mechanism 503 is provided below. In this case, the inspection apparatus 501 disposed in the cassette station S1 is connected to a separate exhaust mechanism 504. Also in this case, the pressure relationship between the cassette station S1, the inspection device 501, the processing station S3, and the clean room in which the device is installed is the processing station S3> cassette station S1> inspection. It is preferable to set the device 501 to a clean room. That is, it is preferable that the processing station S3 is the highest static pressure among them, and the inspection apparatus 501 is at a low pressure, and the clean room is at a lower negative pressure state as compared with these. Do. Accordingly, in this apparatus, it is possible to effectively prevent the mixing of foreign matter on the wafer W in the processing process. Such pressure adjustment can be performed by adjusting the FFU (fan filter unit) and the exhaust mechanism installed in each station. In this case, for example, a punching metal is inserted between the FFU or the exhaust mechanism and each station, and the number of holes and the size of each hole of the punching metal is adjusted, or a plurality of the FFU or the exhaust mechanism and each station is connected. For example, the above-described pressure adjustment can be performed by inserting two punching metals into each other and adjusting the positional relationship of the two punching metals 701 and 702, that is, the overlapping state of the holes 703 and 704, as shown in FIG. have.
[181] Next, another embodiment of the present invention will be described.
[182] Fig. 36 is a perspective view showing the overall outline of the coating, the coating and the developing system formed by connecting the developing apparatus 600 to the exposure apparatus S5 according to this embodiment, and Fig. 37 is a plan view showing the interior of this system. 601 is a cassette station, 602 is a processing station, and 603 is an interface station.
[183] The cassette station 601 is configured such that a wafer cassette (hereinafter referred to as "cassette") C, which forms a substrate cassette in which a plurality of wafers W, which are 25 substrates, for example, is supported in a shelf shape, is carried in and out, For example, a wafer (between the cassette stage 621 which forms a mounting part which mounts four cassettes C, the cassette C on the cassette stage 621, and the conveyance part of the processing station 602 mentioned later) The conveyance arm 622 which comprises the conveyance part for conveyance of W) is provided. The carrier arm 622 is configured to move up and down and move in the X and Y directions and to rotate around the vertical axis.
[184] The processing station 602 is provided in connection with the cassette station 601 in a direction substantially perpendicular to the cassette arrangement direction of the cassette station 601 (Y direction in the drawing). An inspection unit 604 including a coating unit 632, a plurality of inspection portions for inspecting the processing state of the substrate, a substrate main transport portion MA, and a shelf unit R, are provided with a cassette station ( The wafer W is transported between the 601 and the interface station 603, and a process of applying a resist liquid to the wafer W in the station 602, a developing process of the wafer W, Before and after these processes, the process of heating or cooling the wafer W to a predetermined temperature and the wafer W after the resist coating process and the developing process, for example, are inspected.
[185] An example of the layout of the processing station 602 will be described. For example, a substrate main transport part MA is provided in the center, and the inside of the substrate main transport part MA is viewed from the cassette stage 621. At the time of back and front, the shelf units R1 and R2 are provided, respectively.
[186] Moreover, when looking inward from the cassette stage 621, the processing unit U provided with the developing unit 631, the application | coating unit 632, and the inspection unit 604 is provided in two stages, for example on the right side. In this example, one developing unit 631 and one inspection unit 604 are provided on the upper end side, and two coating units 632 are provided on the lower end side. The substrate main transporting unit MA serves to transport the wafer W between the developing unit 631, the coating unit 632, the inspection unit 604, and the shelf units R1 and R2. As described later, the lifter can move up, down, left and right, and can rotate around the vertical axis. 36, the board | substrate main conveyance part MA is abbreviate | omitted for convenience.
[187] The inspection unit 604 is, for example, a conveyance for conveying the wafer W between the inspection apparatus 640 and the substrate main transport portion MA, as shown in the perspective view of FIG. 38 and the cross-sectional view of FIG. The auxiliary arm A which forms the exclusive board | substrate auxiliary conveyance part for conveying the wafer W between the stage 605 and this conveyance stage 605 and the inspection apparatus 640 is provided.
[188] The conveyance stage 605 forms a mounting part of the inspection substrate for conveying the wafer W between the substrate main transport part MA and is disposed at a position where the substrate main transport part MA is accessible. In addition, the transfer stage 605 includes, for example, an arm 671 and the auxiliary arm (described later) of the substrate main transport unit MA on the upper portion of a container 651 having a size that can accommodate the wafer W. When the arm A1 of A) advances to the position which conveys the wafer W between this conveyance stage 605, the several pieces formed in the position which does not interfere with these arms 671 and A1, for example It is comprised so that three protrusion parts 651A may be provided.
[189] And between this conveyance stage 605, the board | substrate main conveyance part MA, and the auxiliary arm A, the arms 671 and A1 which support the wafer W descend | fall from the upper side of the protrusion part 651a, The wafer W is conveyed to the protrusion 651a, and the arms 671 and A1 are lifted from the lower side of the wafer W on the protrusion 651a to catch and receive the wafer W on the protrusion 651a. have. For this reason, the height of the protrusion 651a is such that the thickness of the arms 671 and A1 can be advanced to the lower side of the wafer W when the protrusion 651a supports the wafer W. It becomes larger by a predetermined length.
[190] The lower side of this transfer stage 605, that is, the container 651, is configured as, for example, a wafer placing unit 650 that supports a predetermined number of wafers W in a shelf shape. The wafer placing portion 650 forms a substrate placing portion so that the wafer placing portion 650 can be accessed by, for example, the substrate main conveying portion MA in order to convey the wafer W between the substrate main conveying portion MA. Since the surface of the container 651 facing the substrate main transport portion MA is open, the shelf portion 652 supporting the edge of the wafer W is formed vertically at predetermined intervals in this manner. The wafers W are supported in a vertically arranged state.
[191] Between the wafer placing part 650 and the substrate main transport part MA, the arm 671 which supports the wafer W is lowered from above the shelf part 652 to place the wafer (on the shelf part 652). W) is conveyed, and the arm 671 is lifted from the lower side of the wafer W on the shelf 652 to catch and receive the wafer W on the shelf 652. For this reason, the size and arrangement | sequence spacing of the shelf part 652 are set so that it may not interfere with this arm 671 at the time of conveying the wafer W between the said arm 671. The number of the shelf portions 652 of the wafer placing portion 650 is determined based on the time required for the inspection process, the coating, and the conveyance interval of the wafer W in the developing apparatus 600.
[192] In this example, the inspection apparatus 640 is provided with a plurality of, for example, three inspection units 641 (641A, 641B, 641C), which are provided at a position accessible to the auxiliary arm (A). have. 38 shows the image by which the wafer W is conveyed between the conveyance stage 605 and the inspection apparatus 640 for convenience shown in the figure.
[193] In this example, the three inspection units 641 include, for example, a line width inspection device 641A for inspecting the development line width, an overlap inspection device 641B for inspecting the overlapping state of the resist pattern and the ground pattern in the upper layer, and the resist film surface. Defect inspection apparatus 641C for inspecting a wound (scratch detection), the presence or absence of foreign matter (comet detection) mixed in the application of the resist liquid, the development stain, the development defect after the development treatment, and the like are assigned. Each inspection unit 641A, 641B, and 641C transfers the wafer W to each of the transport stages 650 through the carrying in and out ports 642A, 642B, and 642C of the wafer W by the auxiliary arm A, respectively. This is to be done.
[194] The line width inspection apparatus 641A, the overlap inspection apparatus 641B, and the defect inspection apparatus 641C perform the predetermined inspection by, for example, imaging with a CCD camera, and these apparatuses are shown, for example, in FIG. It is configured as.
[195] The auxiliary arm A, for example, conveys the wafer W between the transfer stage and each inspection unit 641, and the arm A1 can be raised and lowered together with the transfer arm 671 so that X, Y It can move in a direction and is configured to rotate around a vertical axis.
[196] In this case, the inspection unit 604 does not necessarily need to be installed in the processing unit U. If the substrate main transport unit MA is a position accessible to the transfer stage 605, the inspection unit 604 is laid out somewhere in the processing station 602. Also good. In addition, the structure of the inspection unit 604 should just be a structure which conveys the wafer W between the board | substrate main conveyance part MA and the inspection part 641 through the conveyance stage 605, and the number of the inspection parts 641 is three. It may be more than three or less than three. In addition, the kind of inspection part 641 is not limited to the above-mentioned example, for example, a film thickness inspection apparatus, the defocus inspection apparatus which inspects the positional shift of the pattern which arises by exposure, and the number of particles adhering to a wafer. Particle inspection apparatus for detecting a particle, Splash back inspection apparatus for inspecting whether or not the solvent of the resist liquid protruding from the surface of the wafer is reattached to the wafer, Common defects appearing in the same shape at the same place on the surface of the wafer A combination of a common defect detection device for detecting, a scum detection device for detecting a resist residue on a wafer after development, a clamping inspection device, a NO RESIST inspection device, a NO DEVLOP inspection device, etc. may be installed in combination. good. In addition, the wafer W may be conveyed not only by the transfer stage 605 but also by each inspection unit 641 by the substrate main transport unit MA.
[197] As shown in Fig. 40, the shelf unit R1 includes a heating part 661 for heating the wafer W, a cooling part 662 for cooling the wafer W, and a hydrophobic part for hydrophobizing the surface of the wafer ( 663, the conveyance part 664 provided with the conveyance base for conveying the wafer W between the conveyance arm 622 of the cassette station 601, and the board | substrate main conveyance part MA of this station 602, The alignment portion 665 or the like for aligning the wafer W is arranged vertically. The shelf unit R2 also includes a plurality of CHP apparatus 666 (Chilling Hot Plate Process Station) that heats and then cools the wafer W, the carrier arm of the interface station 603 described later, and the station 602. The conveyance part 667 etc. which have a conveyance table for conveying the wafer W between the board | substrate main conveyance part MA, and the like are arranged vertically. The assignment shown in Fig. 40 is for convenience of showing an image and is not limited to this assignment. For example, the heating part and the cooling part may be separately divided and assigned to shelves. For example, when looking inside from the cassette station 601, you may install the same shelf unit as the said shelf units R1 and R2 comprised so that slide to the left along the guide rail.
[198] The developing unit 631 is configured, for example, as shown in FIG. The said board | substrate main conveyance part MA is comprised, for example as shown in FIG.
[199] In the processing station 602 comprised in this way, each part of the application | coating unit 631, the developing unit 632, the conveyance stage 605 of the inspection unit 604, and the shelf unit R by the board | substrate main conveyance part MA is carried out. However, a series of controls such as the start and end timing of the processing in the respective parts of the access timing and the application unit 631, the developing unit 632, the inspection unit 604 or the shelf unit R are not shown in the drawings. It is executed by a program stored in the control unit.
[200] An interface station 603 is connected to the neighborhood of the processing station 602 in the Y direction, and an exposure apparatus S5 for exposing to a wafer W on which a resist film is formed is connected inside the interface station 603. . The interface station 603 is provided with a transfer arm 676 for transferring the wafer W between the processing station 602 and the exposure apparatus S5, and the transfer arm 676 of the processing station 602 In order to convey the wafer W between the conveying part 667 of the shelf unit R2 and the exposure apparatus S5, for example, it can raise and lower, move back, front, left, and right, and rotate about a vertical axis. Consists of.
[201] Subsequently, in the case of performing a predetermined inspection on the first wafer W of the cassette C for each predetermined number of sheets, for example, for each cassette C, according to the method of the present invention carried out in the apparatus described above, The case where productivity of the inspection part unit 604 is 60 sheets / h and the productivity of the application | coating and developing apparatus 600 is 150 sheets / h is demonstrated as an example.
[202] In this example, the processing time of the inspection unit corresponds to the productivity of the inspection unit 604, the discharging interval of the substrate in the substrate processing unit corresponds to the productivity of the coating and developing apparatus 600, and the productivity of the inspection unit 604 is 60. The length of the wafer / h means that the time required for the inspection processing of one wafer W is 60 seconds, and that the productivity of the coating and developing device 600 is 150 sheets / h. ), The return interval is 24 seconds.
[203] In this example, the productivity of the inspection unit 604 means that the wafer W on the transfer stage 605 is sequentially transferred to the line width inspection device 641A, the overlap inspection device 641B, and the macro defect inspection device 641 (C). It calculates assuming the time until all processing is performed and it returns to the conveyance stage 605. FIG.
[204] First, the flow of the wafers W in the coating and developing apparatus 600 will be described. For example, the cassette C containing 25 wafers W, before processing, may be stored by an automatic transfer robot (or operator). It is carried in to the cassette stage 621, the wafer W is taken out from the cassette C by the conveyance arm 622, and the cassette W (the conveyance part 664 of the shelf unit R1 of the processing station 602) is carried out. It is placed sequentially according to the arrangement order of C).
[205] Subsequently, this wafer W is conveyed to the board | substrate main conveyance part MA of the processing station 602, it is conveyed to the application | coating unit 632, and a resist liquid is apply | coated here, and then it is lathed from the board | substrate main transport part MA. It is conveyed to the exposure apparatus S5 through the conveyance part 667 of the unit R2, and the conveyance arm 676 of the interface station 603, and exposure is performed.
[206] In addition, before applying a resist liquid, hydrophobization treatment and cooling process are performed in each part of the shelf unit R, and after apply | coating a resist liquid, a heat treatment and a cooling process are performed. In addition, depending on the type of resist, an anti-reflection film is applied in units not described in the drawing instead of the hydrophobization treatment.
[207] The wafer W after exposure is conveyed to the processing station 602 by the reverse path, and the developing process is performed in the developing unit 631. Moreover, before and after image development processing, the heat processing and cooling process are performed by the CHP apparatus 666, the heating part 661, and the cooling part 662 of the shelf unit R. As shown in FIG.
[208] In the wafer W thus developed, for example, the first wafer W1 of the cassette C, the transfer stage 605 of the inspection unit 604 and the auxiliary arm It is sequentially conveyed to each inspection part 641 of the test | inspection apparatus 640 through A), and predetermined | prescribed inspection is performed in each inspection part. In this example, one inspection wafer W to be selected for each predetermined number of sheets is selected for each cassette C. For example, the first wafer W is the inspection wafer W in the order arranged in the cassette C. )
[209] Here, in this invention, since the characteristic of the conveyance method of the wafer W in the inspection unit 604 is characteristic, this method is demonstrated continuously. The first inspection wafer W1 (corresponding to the inspection substrate) of the cassette C is subjected to the substrate main transport portion MA after the development treatment, the heat treatment, and the cooling treatment are performed as shown in Fig. 41 (a). Is placed on the conveyance stage 605 of the inspection unit 604, and is subsequently conveyed to each inspection portion 641 by the auxiliary arm A as shown in FIG. In the 641A, the development line width, the overlapping state of the resist pattern and the background pattern of the upper layer in the overlap inspection apparatus 641B, and the development unevenness and the development defect are inspected sequentially in the macro defect inspection apparatus 641C.
[210] On the other hand, in the second wafer W2 of the cassette C, the time required for the inspection process of the wafer W1 is 60 seconds, and the conveyance interval of the wafer W in the coating and developing apparatus 600 is 24 seconds. Therefore, as shown in Fig. 41C, the wafer W1 is conveyed to the wafer placing table 650 by the substrate main transporting unit MA while the wafer W1 is being inspected. In addition, since the inspection of the wafer W1 has not been completed for the third wafer W3 of the lot, as shown in Fig. 41 (d), the substrate main carrier MA is provided while the wafer W1 is being inspected. It is conveyed to the wafer mounting base 650.
[211] Here, the number of wafers W conveyed to the wafer mounting base 650 by the substrate main transporting unit MA is determined by the inspection time and application of the inspection unit 604, and the productivity of the developing apparatus 600, While the inspection wafer W1 is being inspected, the predetermined processing until inspection ends, and the wafers W carried out from the previous process of the inspection unit 604 are arranged in the order in which the cassettes C are arranged. All are conveyed to the mounting base 650.
[212] The wafer W1 in which the predetermined inspection is finished in this way is conveyed to the conveyance stage 605 by the auxiliary arm A, as shown in FIG. 42 (a), and as shown in FIG. It is conveyed by the conveyance part MA to the cassette stage 621 through the conveyance part of the shelf unit R, and returns to the original cassette C when a test result is passed and the cassette C1 for rejection if it fails. In addition, the wafers W may all be returned to the original same cassette C, and the information of the inspection result may be input to the soft side.
[213] In addition, since the fourth wafer W4 is conveyed 72 seconds later from the first wafer W1, the second wafer W2 and the third wafer W3 are transferred after the wafer main wafer MA is transported. As shown in FIG. 42 (C) and (d), before conveyance of W4, it conveys to the same cassette as the wafer W1 in the order arrange | positioned to the cassette C via the board | substrate main conveyance part MA. From the fourth wafer W4 to the last wafer W, after the development treatment, the heat treatment and the cooling treatment, they are returned to the same cassette C as the wafer W1 in this order.
[214] After that, the cassette C including the wafer W having passed the inspection is transferred to the next step, and the cassette C1 including the wafer W having failed the inspection is, for example, a cleaning unit not shown in the drawing. It is conveyed and it returns to the state before carrying in to application | coating and the developing apparatus 600 by dissolving and removing the resist on the wafer W here.
[215] As described above, in the present invention, since the inspection unit 604 is provided in the coating and developing apparatus 600, it is not necessary to convey the wafer W as compared with the case where the inspection unit is installed outside, and other coating and developing apparatuses are used. Since there is no need to wait for the inspection of the wafer W processed at 600, productivity can be improved.
[216] In addition, since the same operator can monitor the coating, developing, and inspection processes, and the inspection result can be known in real time, for example, when a defect is found by inspection, specification of the cause or exclusion of the cause, etc. You can quickly take the next action.
[217] In addition, in the present invention, since the inspection unit 604 is provided in the processing station 602, the process flow is changed not only when the inspection is performed after the development treatment, but also when a predetermined inspection is performed after the application of the resist liquid or after the exposure treatment. The test can be done without. That is, in the application | coating in image development and the developing apparatus, the conveyance flow of the wafer W is determined, and the wafer W before exposure is conveyed from the left side to the right side from the cassette station 601 to the exposure apparatus S5 from the Y direction from the figure. After the exposure, the wafer W is conveyed from the right side in the Y direction to the left side from the exposure apparatus S5 to the cassette station 601 in the reverse path.
[218] Therefore, when the inspection unit 604 is provided in the processing station 602, when the inspection is performed after the application of the resist liquid, the application of the resist liquid is carried out → inspection → interface station 603 → exposure device S5. When the wafer W is conveyed by the path, and the inspection is performed after the exposure process, the wafer W is conveyed by the path of the exposure apparatus S5 → interface station 603 → inspection of the processing station 602 → development process. When the inspection is performed after the developing treatment, the wafer W is conveyed from the exposure apparatus S5 to the interface station 603 to the processing station 602 in the path of the developing treatment to the inspection, and the conveyance flow of the wafer W is carried out. Since no retrograde, a predetermined inspection can be performed even after the treatment in any case.
[219] Here, the inspection after the application of the resist liquid may include coating smears of the resist liquid, film thickness inspection of the resist liquid, and the like. Is checked. The post-exposure inspection includes exposure state inspection such as defocus inspection that checks the positional shift of the pattern generated by the exposure apparatus. The inspection can be performed by imaging with a CCD camera as in the above-described inspections. .
[220] In the present invention, when the sample inspection is performed on the wafer W processed in the coating and developing apparatus 600, the productivity of the inspection unit 604 is lower than the productivity of the coating and developing apparatus 600. Even in this case, the wafer W can be returned to the cassette C in the order in which the wafer W is unloaded from the cassette C without preparing a cumbersome transport program for specimen inspection.
[221] That is, the inspection unit 604 is separately provided with the wafer W1 conveyance stage 605 for inspection processing and the wafer placing part 650 which accommodates the wafer W which has not been inspected separately. While the wafer W1 is being inspected by the inspection unit 641, it is carried out by the substrate main transport unit MA from the previous step of the inspection unit according to the conveyance interval of the wafer W in the coating and developing apparatus 600. The wafer W, that is, the second wafer W2 or the like of the inspection wafer W1 or the third wafer W3 is conveyed to the wafer W placing unit 650, where the inspection of the inspection wafer W1 is performed. After the inspection of the wafer W1 for inspection is finished, the wafer W1 is taken out from the inspection unit 604 and then the wafer W waiting for delivery is carried out from the inspection unit 604. Wafer W from inspection unit 604 without breaking the order in (C) It may be taken out, thereby to return the wafer (W) as the original order in the cassette (C).
[222] Herein, the inspection wafers W for sample inspection are selected in the same manner as in the above-described examples, and three or more inspection wafers W are selected in the processed wafer W, and one sheet is selected for each cassette C. A plurality of sheets may be selected for each cassette (C). Alternatively, one sheet may be selected for each of the plurality of cassettes C. FIG.
[223] As described above, the present invention can be applied not only to the inspection of the processing state of the development treatment after the development treatment, but also to the inspection of the processing state of the resist treatment after the application of the resist, or to the inspection of the treatment state of the exposure treatment after the exposure.
[224] In addition, in the structure of this invention, the conveyance stage 605 and the wafer mounting part 650 may be provided separately, and the two surfaces of the wafer mounting part 650 are opened and it is separate from the board | substrate main conveyance part MA. A part of the wafer placing part 650, for example, the uppermost shelf or the lowermost shelf, may be used as the transfer stage 605 so that the auxiliary arm A can be accessed from the opening face. 605 may be provided separately from the stage for carrying in and the stage for carrying out. In addition, the structure of the wafer mounting part 650 should just be a structure which can mount the wafer W, and may be comprised similarly to the conveyance stage 605, for example.
[225] In addition, an inspection unit 604 configured in the same manner as in FIG. 37 may be provided in the interface station 603. In this case, the wafer is transferred to the transfer stage 605 and the wafer placing unit 650 by the transfer arm 676. (W) is returned.
[226] In addition, the present invention can be applied even when the inspection of the processed wafer W is performed even when the productivity of the inspection unit 604 is higher than that of the coating and developing apparatus 600. In this case, It is not necessary to convey the wafer W to the wafer placing part 650. In addition, when inspecting the whole number of the processed wafers W, you may convey the wafer W waiting for inspection to the wafer mounting part 650, and in this case, the board | substrate main conveyance part MA For example, the wafer W is conveyed between the transfer stage 605 and the wafer placing unit 650.
[227] At this time, the inspection unit checks particle counter, EBR width measurement, WEE width measurement, coating stain, developing stain, uncoated spot, undeveloped spot, line width measurement, exposure focus shift, etc. You may have a device to do this.
[228] In addition, in the substrate processing unit assigned to the processing unit U, for example, an antireflection film forming unit or the like may be used in addition to the coating unit 632 or the developing unit 631, and the number thereof can be set freely.
[229] In addition, an antireflection film may be formed on the surface of the wafer instead of the hydrophobization treatment in the same manner as in the above example, and the substrate may be a glass substrate for a liquid crystal monitor instead of a wafer.
[230] As described above, in the present invention, by providing the inspection unit in the substrate processing apparatus, the work time from the processing of the substrate to the inspection can be shortened and the productivity can be improved. In addition, in the present invention, when a sample inspection is performed on the processed substrate, it can be conveyed in the order arranged in the substrate cassette even after the inspection without preparing a troublesome transfer program.

权利要求:
Claims (53)
[1" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a mounting portion for placing a substrate cassette for storing a plurality of substrates, a conveying portion for conveying the substrate to the substrate cassette placed on the placing portion,
A processing station including a substrate processing unit for applying a processing liquid to the substrate conveyed from the cassette station,
An inspection station connected to the processing station and including an inspection unit for inspecting a processing state of the substrate processing unit with respect to the substrate;
And a substrate transfer unit for transferring the substrate between the processing station and the inspection station.
[2" claim-type="Currently amended] The method of claim 1,
And the inspection station and the processing station arranged side by side, and the width of the inspection station in a direction orthogonal to the arrangement direction is less than or equal to the width of the processing station in the direction orthogonal to the arrangement direction.
[3" claim-type="Currently amended] The method of claim 1,
And the inspection station is connected to the processing station in a direction substantially orthogonal to the arrangement direction of the substrate cassette of the cassette station.
[4" claim-type="Currently amended] The method of claim 1,
And the inspection station is configured to be connected to and separated from at least one of the cassette station and the processing station.
[5" claim-type="Currently amended] The method of claim 1,
And said inspection station comprises a plurality of types of inspection units.
[6" claim-type="Currently amended] The method of claim 1,
And the inspection station includes an accommodating portion of a member used in the substrate processing portion.
[7" claim-type="Currently amended] The method of claim 6,
The substrate processing unit supplies a predetermined liquid to the substrate,
And the member of the housing portion is the liquid.
[8" claim-type="Currently amended] The method of claim 6,
And said inspection station comprises a substrate conveying portion for conveying a substrate between the processing station.
[9" claim-type="Currently amended] The method of claim 1,
And said inspection station comprises a substrate conveying portion.
[10" claim-type="Currently amended] The method of claim 1,
And said inspection station includes a substrate conveying portion for conveying a substrate between conveying portions of said cassette station.
[11" claim-type="Currently amended] The method of claim 1,
And the inspection station is arranged in plural so that the inspection unit is symmetrical with a line dividing the inspection station into two in the arrangement direction of the inspection station.
[12" claim-type="Currently amended] The method of claim 1,
And said inspection station has an adjusting portion for adjusting at least one of temperature and humidity inside said inspection station.
[13" claim-type="Currently amended] The method of claim 1,
The cassette station, the processing station and the inspection station are arranged in a direction substantially perpendicular to the arrangement direction of the substrate cassette of the cassette station,
And the inspection station is provided between the cassette station and the processing station.
[14" claim-type="Currently amended] The method of claim 1,
The cassette station, the processing station and the inspection station are arranged in a direction substantially perpendicular to the arrangement direction of the substrate cassette of the cassette station,
And the processing station is provided between the cassette station and the inspection station.
[15" claim-type="Currently amended] The method of claim 1,
The processing station has a plurality of substrate processing unit,
At least one of the substrate processing units is a development process by applying a developer to a substrate exposed by applying a resist solution,
The inspection station is equipped with a plurality of inspection devices,
At least one of the inspection devices is for inspecting the processing state of the development treatment on the substrate,
The cassette station, the processing station and the inspection station are arranged in a direction substantially perpendicular to the arrangement direction of the substrate cassette of the cassette station,
And said inspection station is provided between said cassette station and said processing station.
[16" claim-type="Currently amended] The method of claim 1,
The processing station has a plurality of substrate processing unit,
At least one of the substrate processing unit is to apply a resist liquid to the substrate,
The inspection station is equipped with a plurality of inspection devices,
At least one of the inspection apparatus for inspecting the application state of the resist liquid to the substrate,
The cassette station, the processing station and the inspection station are arranged in a direction substantially perpendicular to the arrangement direction of the substrate cassette of the cassette station,
And the processing station is provided between the cassette station and the inspection station.
[17" claim-type="Currently amended] The method of claim 1,
The inspection unit is a substrate processing apparatus, characterized in that for measuring the film thickness of the coating film formed on the substrate.
[18" claim-type="Currently amended] The method of claim 1,
The inspection unit substrate processing apparatus, characterized in that for inspecting the surface state of the coating film formed on the substrate.
[19" claim-type="Currently amended] The method of claim 1,
The substrate processing apparatus is disposed in a clean room,
When the pressure in the processing station is a first pressure, the pressure in the cassette station is a second pressure, the pressure in the inspection station is a third pressure, and the pressure in the clean room is a fourth pressure,
And said first pressure> said second pressure> said third pressure> said fourth pressure.
[20" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a mounting portion for placing a substrate cassette for storing a plurality of substrates, a conveying portion for conveying the substrate to the substrate cassette placed on the placing portion,
A first processing station including a first substrate processing portion for applying a first processing liquid to a substrate conveyed from the cassette station,
A second processing station including a second substrate processing portion for applying a second processing liquid to a substrate conveyed from the cassette station,
A first inspection station provided between the first processing station and the second processing station and including a first inspection unit for inspecting the substrate;
It is provided with the board | substrate conveyance part which conveys a board | substrate between the said 1st and 2nd processing station and a said 1st inspection station,
And the cassette station, the first processing station, the second processing station, and the first inspection station are arranged in a direction substantially perpendicular to the arrangement direction of the substrate cassette of the cassette station.
[21" claim-type="Currently amended] The method of claim 20,
And a second inspection station provided between the cassette station and the first processing station, the second inspection station including a second inspection unit for inspecting the substrate.
[22" claim-type="Currently amended] The method of claim 20,
An interface station for transferring the substrate between the exposure apparatus,
And a third inspection station provided between the second processing station and the interface station, the third inspection station including a third inspection unit for inspecting the substrate.
[23" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a mounting portion for placing a substrate cassette for storing a plurality of substrates, a conveying portion for conveying the substrate to the substrate cassette placed on the placing portion,
A processing station including a substrate processing unit for applying a processing liquid to the substrate conveyed from the cassette station,
An interface station for transferring the substrate between the exposure apparatus,
A first inspection station provided between the cassette station and the processing station and including a first inspection section for inspecting the substrate;
And a second inspection station provided between the processing station and the interface station, the second inspection station including a second inspection unit for inspecting the substrate.
[24" claim-type="Currently amended] In the substrate processing apparatus,
A carrier station including a carrier carrying in / out portion into which a carrier containing a plurality of substrates is carried in and out, a carrying portion for carrying a substrate to a carrier mounted on the carrier carrying in and out portion,
The substrate is provided adjacent to the carrier station, and the substrate is transferred between the coating unit for applying a resist to the substrate, the developing unit for developing the substrate after exposure, and the substrate and the developing unit. A processing station including a main transporter
And an inspection station installed adjacent to the carrier station and having an inspection unit for inspecting a substrate.
[25" claim-type="Currently amended] The method of claim 24,
An external carrier placing part for carrying in a carrier containing an externally processed substrate;
And a mode selector for selecting a mode between a normal mode for inspecting the substrate processed by the processing station in the inspection unit and a single use mode of the inspector for inspecting the externally processed substrate in the inspection unit. Substrate processing apparatus.
[26" claim-type="Currently amended] The method of claim 25,
And the outer carrier placing portion is provided in the carrier station.
[27" claim-type="Currently amended] The method of claim 25,
And the outer carrier placing portion is assigned a portion of a carrier carrying in and out portion in the carrier station.
[28" claim-type="Currently amended] The method of claim 25,
The inspection station has an auxiliary conveying portion for conveying a substrate between the inspecting portion,
Further comprising an intermediate placing unit disposed in the carrier station or in the inspection station or at a location across the carrier station and the inspection station to mount the substrate once;
The substrate processing apparatus characterized by conveying the board | substrate developed by the said processing station and the board | substrate in the carrier mounted in the said external carrier mounting part to the said auxiliary conveyance part via the said intermediate mounting part by the conveyance part of the said carrier station.
[29" claim-type="Currently amended] The method of claim 25,
And a multi-stage mounting portion for accommodating a plurality of substrates for once placing the developed substrate at the processing station to the inspection portion of the inspection station.
[30" claim-type="Currently amended] The method of claim 25,
And the multi-stage placing portion also serves as an intermediate placing portion for transferring the substrate between the transfer portion and the auxiliary transfer portion.
[31" claim-type="Currently amended] The method of claim 25,
The inspection unit is a substrate processing apparatus, characterized in that arranged in a plurality of up and down.
[32" claim-type="Currently amended] In the substrate processing apparatus,
A carrier station for carrying in and out of a carrier for storing a plurality of substrates, a carrier station including a first transfer unit for transporting a substrate to a carrier mounted on the carrier loading and unloading unit;
The substrate is provided adjacent to the carrier station, and the substrate is transferred between the coating unit for applying a resist to the substrate, the developing unit for developing the substrate after exposure, and the substrate and the developing unit. A processing station including a main transporter
An inspection station installed adjacent to the carrier station and having an inspection section for inspecting the substrate after processing;
An external carrier placing part for carrying in a carrier containing an externally processed substrate;
A second conveying unit for conveying a substrate between the carrier and the inspection station mounted on the outer carrier placing unit;
And a mode selection unit for selecting a mode between a normal mode for inspecting the substrate processed by the processing station in the inspection unit and a single use mode of the inspection unit for inspecting the externally processed substrate in the inspection unit. .
[33" claim-type="Currently amended] The method of claim 32,
And said inspection station comprises an auxiliary conveyance section for conveying a substrate between said inspection section.
[34" claim-type="Currently amended] The method of claim 32,
The outer carrier placing section and the second conveying section are provided between the carrier station and the inspecting station, and in the normal mode, the second conveying section is formed between the first conveying section and the auxiliary conveying section of the inspecting station. The substrate processing apparatus characterized by conveying a board | substrate between them.
[35" claim-type="Currently amended] The method of claim 32,
And a multi-stage mounting portion for accommodating a plurality of substrates for once placing the developed substrate at the processing station to the inspection portion of the inspection station.
[36" claim-type="Currently amended] In the substrate processing apparatus,
A carrier station for carrying in and out of a carrier for storing a plurality of substrates, a carrier station including a first transfer unit for transporting a substrate to a carrier mounted on the carrier loading and unloading unit;
The substrate is provided adjacent to the carrier station, and the substrate is transferred between the coating unit for applying a resist to the substrate, the developing unit for developing the substrate after exposure, and the substrate and the developing unit. A processing station including a main transporter
An inspection unit provided adjacent to the carrier station to inspect the processed substrate, an external carrier placing unit for carrying a carrier containing an externally processed substrate, and between the conveying unit and the inspection unit and the external carrier placing unit An inspection station having an auxiliary conveying portion for conveying the substrate,
And a mode selection unit for selecting a mode between a normal mode for inspecting the substrate processed by the processing station in the inspection unit and a single use mode of the inspection unit for inspecting the externally processed substrate in the inspection unit. .
[37" claim-type="Currently amended] In the substrate processing apparatus,
A carrier station for carrying in and out of a carrier for storing a plurality of substrates, a carrier station including a transfer unit for transporting a substrate to a carrier mounted on the carrier loading and unloading unit;
The substrate is provided adjacent to the carrier station, and the substrate is transferred between the coating unit for applying a resist to the substrate, the developing unit for developing the substrate after exposure, and the substrate and the developing unit. A processing station including a main transporter
And an inspection station installed adjacent to the processing station and having an inspection section for inspecting a substrate.
[38" claim-type="Currently amended] In the substrate processing apparatus,
A carrier station for carrying in and out of a carrier for storing a plurality of substrates, a carrier station including a transfer unit for transporting a substrate to a carrier mounted on the carrier loading and unloading unit;
The substrate is provided adjacent to the carrier station, and the substrate is transferred between the coating unit for applying a resist to the substrate, the developing unit for developing the substrate after exposure, and the substrate and the developing unit. A processing station including a main transporter
An interface station disposed between the exposure apparatus and the processing station for transferring a substrate between the exposure apparatus;
And an inspection station installed adjacent to the interface station, the inspection station having an inspection section for inspecting a substrate.
[39" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a mounting portion for placing a substrate cassette for storing a plurality of substrates, a conveying portion for conveying the substrate to the substrate cassette placed on the placing portion,
A processing station including a substrate processing unit for applying a processing liquid to the substrate conveyed from the cassette station,
An interface station disposed adjacent to the exposure apparatus and for transporting a substrate between the exposure apparatus;
A first inspection station disposed between the processing station and the interface station, the first inspection station including a first inspection unit for inspecting the substrate;
And a second inspection station disposed adjacent to the cassette station and including a second inspection portion for inspecting the substrate.
[40" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a mounting portion for placing a substrate cassette for storing a plurality of substrates, a conveying portion for conveying the substrate to the substrate cassette placed on the placing portion,
A processing station including a substrate processing unit for applying a processing liquid to the substrate conveyed from the cassette station,
An interface station disposed between the exposure apparatus and the processing station for transferring a substrate between the exposure apparatus;
A first inspection station disposed between the cassette station and the processing station and including a first inspection section for inspecting the substrate;
And a second inspection station disposed adjacent to the interface station and including a second inspection portion for inspecting the substrate.
[41" claim-type="Currently amended] In the substrate processing apparatus,
A cassette station including a placing unit for placing a substrate cassette in which a plurality of substrates are stored, a conveying unit for conveying the substrate to the substrate cassette placed on the placing unit,
A substrate processing unit disposed adjacent to the cassette station to apply a processing liquid to the substrate, and transferring the substrate in the order of the arrangement of the substrate cassette with respect to the substrate processing unit, and the arrangement of the substrate cassette between the transfer unit A processing station including a substrate main transport portion for transporting the substrate in accordance with the order of
An inspection unit for inspecting a processing state of the substrate processing unit with respect to the substrate;
An inspection substrate placing unit for processing the substrate to be inspected by the substrate processing unit and to be inspected by the inspection unit;
A substrate placing unit for placing the substrate processed by the substrate processing unit and having the order arranged in the substrate cassette behind the inspection substrate in the arrangement order;
And a substrate conveyance unit configured to convey the substrate processed by the substrate processing unit to the inspection substrate placing unit and the substrate placing unit.
[42" claim-type="Currently amended] 42. The method of claim 41 wherein
A substrate processing apparatus further comprising a substrate auxiliary transfer unit for transferring a substrate between the inspection unit and the inspection substrate placing unit.
[43" claim-type="Currently amended] 42. The method of claim 41 wherein
The inspection portion, the inspection substrate placing portion and the substrate placing portion are provided in a processing station, the substrate conveying portion is formed of the substrate main conveying portion, and the substrate main conveying portion is processed by the substrate placing portion on the inspection substrate placing portion. The substrate processing apparatus characterized by conveying the processed inspection board | substrate.
[44" claim-type="Currently amended] 42. The method of claim 41 wherein
The inspection portion, the inspection substrate placing portion and the substrate placing portion are provided adjacent to the cassette station, the substrate conveying portion is constituted by the conveying portion, and the conveying portion is processed by the substrate placing portion on the inspection substrate placing portion. The substrate processing apparatus characterized by conveying an inspection board | substrate.
[45" claim-type="Currently amended] 42. The method of claim 41 wherein
And the inspection unit is disposed in a plurality of upper and lower portions so as to perform a plurality of kinds of inspections.
[46" claim-type="Currently amended] 42. The method of claim 41 wherein
At least one of the substrate processing unit of the processing station is applied to the substrate exposed to the resist liquid, the developer is applied to the development process, and at least one of the inspection unit is a substrate characterized in that to inspect the processing state of the development process for the substrate Processing unit.
[47" claim-type="Currently amended] 42. The method of claim 41 wherein
At least one substrate processing unit of the processing station applies a resist liquid to a substrate, and at least one inspection unit inspects a state of application of the resist liquid to the substrate.
[48" claim-type="Currently amended] 42. The method of claim 41 wherein
The inspection unit substrate processing apparatus, characterized in that for measuring the line width of the resist pattern formed on the substrate.
[49" claim-type="Currently amended] 42. The method of claim 41 wherein
And the inspection unit inspects an overlapping state between the resist pattern formed on the substrate and the base pattern.
[50" claim-type="Currently amended] The method of claim 46,
The inspection unit substrate processing apparatus, characterized in that for inspecting the surface state of the coating film formed on the substrate.
[51" claim-type="Currently amended] In the substrate processing method,
Conveying the substrates of the substrate cassette for storing the plurality of substrates to the substrate processing unit for applying the processing liquid to the substrates in the order arranged in the substrate cassettes, and processing the substrates in the order conveyed to the substrates;
Carrying out the substrate processed by the substrate processing unit from the substrate processing unit;
A process of inspecting a processing state of the substrate processing portion by transferring the inspection substrate selected for every predetermined number of substrates from the substrate processing portion to the inspection portion;
When the processing time of the inspection unit is longer than the take-off interval of the substrate from the substrate processing unit, the substrate processing in the substrate processing unit is finished until the inspection of the inspection substrate is finished in the inspection unit, and the substrate processing is carried out from the substrate processing unit and the substrate cassette is removed from the inspection substrate. A step of sequentially conveying the substrates having the sequence arranged in the back to the substrate placing unit in the above arrangement sequence and placing them in this order;
A step of carrying out the inspection board from which the inspection is completed in the inspection unit from the inspection unit;
And carrying out the inspection substrate from the inspection portion and then removing the substrate placed on the substrate placement portion from the substrate placement portion in the order of being arranged in the substrate cassette.
[52" claim-type="Currently amended] The method of claim 51, wherein
The substrate processing unit is characterized in that the developing solution is applied to the exposed substrate by applying a resist solution to the exposed substrate, and the processing state of the developing process is inspected on the substrate in the inspection unit.
[53" claim-type="Currently amended] The method of claim 51, wherein
The substrate processing method is a process for applying a resist liquid to a substrate is performed in the substrate processing unit, the inspection unit is characterized in that the inspection of the application state of the resist liquid to the substrate.

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同族专利:

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公开号 | 公开日

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CN1225007C|2005-10-26|

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TW509988B|2002-11-11|

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CN1333552A|2002-01-30|

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KR100780133B1|2007-11-27|

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US6593045B2|2003-07-15|

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SG94851A1|2003-03-18|

---

US20020009658A1|2002-01-24|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
2000-07-12|Priority to JPJP-P-2000-00211532

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2000-07-12|Priority to JP2000211532A

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2000-07-18|Priority to JP2000217722A

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2000-07-18|Priority to JPJP-P-2000-00217722

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2000-08-07|Priority to JPJP-P-2000-00238468

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2000-08-07|Priority to JP2000238468A

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2001-07-11|Application filed by 히가시 데쓰로, 동경 엘렉트론 주식회사

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2002-01-19|Publication of KR20020006469A

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2007-11-27|Application granted

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2007-11-27|Publication of KR100780133B1

优先权:

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申请号 | 申请日 | 专利标题

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JPJP-P-2000-00211532|2000-07-12|

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JP2000211532A|JP3679690B2|2000-07-12|2000-07-12|Substrate processing equipment|

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JP2000217722A|JP3612265B2|2000-07-18|2000-07-18|Coating and developing equipment|

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JPJP-P-2000-00217722|2000-07-18|

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JPJP-P-2000-00238468|2000-08-07|

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JP2000238468A|JP3801849B2|2000-08-07|2000-08-07|Substrate processing apparatus and method|